1976 Kz 900 A4

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25 Dec 2020 08:01 #840560 by Rick H.
Replied by Rick H. on topic 1976 Kz 900 A4
Most of the Snap On Tool salesmen have a device in their trucks for checking torque wrenches. Obviously they can't recalibrate them, but you can get a pretty good idea of the accuracy of your torque wrench. I get mine checked once every year or so and last year discovered one of my Craftsman ones was way out of spec. I ended up buying a really good one from the Snap On guy. Expensive yes, but it works great and I am very happy with it. I keep mine in the basement where it stays warm and safe. As a side note, the wrench that was bad was one that I borrowed to my brother and it took months to get it back. When I did get it back it was still wound up to 115 foot pounds so I anticipated it would be off a bit, but it was way off. Never again is the words that come to my mind.
Rick H.

Rick H.

1977 Kawasaki KZ-1000A1

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25 Dec 2020 08:47 #840561 by 650ed
Replied by 650ed on topic 1976 Kz 900 A4
Also, for anyone who may not be aware, be sure to turn the torque wrench setting back to zero when you finish using it. That will help keep it accurate as it takes pressure off the spring. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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  • Mikaw
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25 Dec 2020 11:16 #840570 by Mikaw
Replied by Mikaw on topic 1976 Kz 900 A4

650ed wrote: Also, for anyone who may not be aware, be sure to turn the torque wrench setting back to zero when you finish using it. That will help keep it accurate as it takes pressure off the spring. Ed


Thanks Ed, good advise. I did have mine stored at its lowest setting. I messed with it a little yesterday and it appears to be something in the gear drive in the head. It appears loose, Meaning it moves within the outer chrome housing a great deal. Then if you get it angled just right it will bind up while rotating it in the opposite direction of the drive/torque direction. I didnt want to pull it apart till I get a chance to big into Craftsman warranty. I do now they stopped replacing complete ratchets and instead offered a replacement gear drive that you installed into the ratchet body. Till i know more I'm not pulling it apart.

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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25 Dec 2020 12:22 #840573 by hardrockminer
Replied by hardrockminer on topic 1976 Kz 900 A4
If you have the skill to tear down an engine and rebuild it.....why not tackle a torque wrench???

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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25 Dec 2020 13:43 #840577 by ayeckley
Replied by ayeckley on topic 1976 Kz 900 A4
One of the reasons I prefer the deflecting-beam type. As long as it is accurate when made it will always be accurate.

1976 KZ900A4
1976 KZ900A4
1978 KZ1000A2
1983 ZX750 A1 aka GPz 750
1983 ZX750 A1
1973 CL350K4
1984 ZX1100 A2 aka GPz1100
1969 CT90
2006 Burgman 400
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25 Dec 2020 13:48 #840578 by spdygon
Replied by spdygon on topic 1976 Kz 900 A4
Keep it going I know it’s time consuming but once it done it will bring many smiles and enjoyment.
Hera mine I did about 5 years ago

1982 GS1000sz Katana ( #15...17K Miles)
1982 GS1000sz Katana ( # 297....7100k Miles)
1978 Kz1000 Z1R. 10K Miles1
1978 kz1000 z1r 27k miles
1977 KZ 1000 A ( Project ) 54K Miles
1976 Kz900A4 (Red)21K miles
1976 Kz900A4 ( Red)7500 miles
1974 Z1 900 project
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25 Dec 2020 15:47 #840582 by Skidmark
Replied by Skidmark on topic 1976 Kz 900 A4
Very nice....

Retired gearhead
'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker (lost in the shop fire)

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25 Dec 2020 17:05 #840583 by z1kzonly
Replied by z1kzonly on topic 1976 Kz 900 A4
I just loved that seat so much for yrs.!! I bought one! To go with Mikaws grab rail! !!
I had to weld seat tabs for hinges on. The last guy had that Old fiberglass tail on! He cut off the seat hinges???
Happy New Year! Hope it gets back to 1/2 way normal


Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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26 Dec 2020 06:13 #840592 by Rick H.
Replied by Rick H. on topic 1976 Kz 900 A4

ayeckley wrote: One of the reasons I prefer the deflecting-beam type. As long as it is accurate when made it will always be accurate.


My very first torque wrench was the deflecting beam type that I got as a Christmas gift when I was about 17 years old. I thought I was in heaven with it and it was used a lot by me and the guys I hung around with. When I started turning wrenches for money it was just too difficult to use in certain applications and I bought a set of Craftsman dial up torque wrenches which served me well until someone left one cranked up. I stopped at the Sears Repair Center in Milwaukee and they said sorry , no warranty on torque wrenches so I bought a new one. It worked well until once again it was left cranked up, so I broke down and bought a new Snap On LED model. It is great to work with and I never have to worry about making sure it gets turned down, but it isn't going to be allowed out of my sight. Had I not been in the process of rebuilding my KZ-1000 I doubt I would have purchased a Snap On LED torque wrench, but I wanted to be sure of the torque amounts I was applying on that bike so Snap On it was. A nice feature of that wrench is that it not only tells you if you over torqued something, it displays the over torque amount. I wish I would have bought one of these a long time ago.

Rick H.

Rick H.

1977 Kawasaki KZ-1000A1

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26 Dec 2020 09:03 #840600 by Mikaw
Replied by Mikaw on topic 1976 Kz 900 A4

spdygon wrote: Keep it going I know it’s time consuming but once it done it will bring many smiles and enjoyment.
Hera mine I did about 5 years ago


Thanks for posting that picture. It help me stay focused on the build , but more my color choice. I have always liked the green more but it seems like every '76 is green. I chose brown because its not seen as much. Now i know I made a good choice, your brown is the sun is stunning. Who did your paintwork?.

Also just recently I found out the '76 should have the turn signal alarm but mine didn't have one when I bought it. My 1976 LTD does and its mounted inside the headlight bucket. Does your's have one? is it mounted inside the headlight?

Partzilla shows it as part of the chassis electrical but the fishe doesn't indicate where it is located. I don't recall seeing it in the FSM but I may have missed it
www.partzilla.com/catalog/kawasaki/motor...electrical-equipment

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
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26 Dec 2020 16:57 - 26 Dec 2020 17:01 #840622 by Mikaw
Replied by Mikaw on topic 1976 Kz 900 A4
Seeing how Scrooge Rick won’t let anyone else play with his toys I got to thinking, I have one of them there deflecting beam torque wrench’s around somewheres. Found it, the center pointer was still touching 0 so I took a chance. Front wheel finished. Also called about the Craftsman warranty. After calling my local hardware, ACO, Ace, Lowe’s, and finally a Craftsman warranty phone number I placed a claim, received a claim number and waiting on an email response to see were this goes.




1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
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Last edit: 26 Dec 2020 17:01 by Mikaw. Reason: Added photo

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27 Dec 2020 05:33 #840630 by hardrockminer
Replied by hardrockminer on topic 1976 Kz 900 A4
Your wheel looks really nice!

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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