New rebuild after 10 years "deep sleep" mode

Very nice. Sharp bike!

very nice!:evil:

leon

And some more progress

What have i done so far :
New fork seals / dust seals and fork oil.
Replace the Z1 break line splitter and brake switch with ZX9R brake line splitter and new banjo bolt break switch.
Have to modify my old mounting plate to get more slack in the break lines ( are 2 cm to short for this fork length and setup ).
Brake switch get two layer of shrink tube for bent protection .



Filed the edges from the new steering stop, (was a key lock before ), to get more steering angle.
Have to setup a new steering stop later.



And my new gadget, a KOSO RX2N+ Moto GP Style with street legal use license, very important for the Cops here in Germany.





more later

Michael

Look in' good Bro!!!!!!!! Love the lime green.......just like my bike....

Yes, you are right and it will be looking better with new race flag decals and tank emblems on.
I need self adhesive emblems because i had removed the screw mounting strip and filled the recess
with tin and a soldering iron and tin plated the tank opening area for rust protection !!!

Did some little cosmetics on my Marving Race muffler.
Take some piece aluminum out of an damaged hydraulic rotary distributor.




Do some 7 mm holes in it.



after 30 minutes on the lathe

Press in the silencer pipe



Press in to the silencer




Have to do one bore and screw to hold it in and two rivets for the model number plate.
Made it self and save some money ( 50 Euros )
Looking good ???

A small update.
Take some time on the holy Sunday and install my speed sensor of my new KOSO speedo.
Have to hurry up my project,will try to drive street legal this month.

A quick update of my delay progress.

Buy some tank emblems to tape on.



a new set of handle bar switches




Have to buy a new main wiring harness, the old one was a totally connector patchwork by the PO,
Plus a set of new throttle cables.





A new clear glass headlight

Made some brackets for my KOSO speedo and the ignition switch mod.

KOSO mounted and ready for the adjustments.

Turn signals on handle bar are missing, coming on Saturday