New rebuild after 10 years "deep sleep" mode

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22 Feb 2017 08:40 #754828 by Scirocco
Replied by Scirocco on topic New rebuild after 10 years "deep sleep" mode
Hello Wiers and thank you.

The donor bike was a good deal,PO needs money quickly.
Unnecessary parts go for cheap,bike technically accepted by official test institution (TÜV) for one and a half year.

My next plans for the future are new modern speedometer and rev counter in classic style.
Hydraulic clutch,big bore 1100 ccm maybe more, shim under bucket, GPZ 1100 UT cams, Mikuni RS 34 or injected (these parts I have).
(my Z 1000 J head is ported and has new valves, guides, valve seats !!! shim thickness 2,95 - 3.20 mm !!!)
But before i go deeper into my project first cleaning all dusty,dirty and rusty parts of the bike. refurbish electrical wiring harness and the most important things for the official test institution (TÜV) and firt street legal riding in march.
You see a lot of work to do.

Later going back to my old Akront 5.75 x 18 ( with disk hub ) and 3.50 x 18 ( new modified hub ) wire wheels.

PS: I am searching for a tail light like yours (Honda RC ???)

Michael
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22 Feb 2017 09:47 #754834 by 531blackbanshee
Replied by 531blackbanshee on topic New rebuild after 10 years "deep sleep" mode
nice work !

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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22 Feb 2017 14:14 #754858 by Scirocco
Replied by Scirocco on topic New rebuild after 10 years "deep sleep" mode
A little update from my todays progress.

Rear brake pedal



Lithium Ion battery installed

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22 Feb 2017 14:16 #754859 by Scirocco
Replied by Scirocco on topic New rebuild after 10 years "deep sleep" mode
carbsync checked ( # 4 a little out of sync )

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22 Feb 2017 14:19 #754860 by Scirocco
Replied by Scirocco on topic New rebuild after 10 years "deep sleep" mode
Fuel filters looking good ( tank was sealed with POR15 20 years ago !!! ).



Stainless cap nut for rear suspension reworked form
Metric 10 x 1,5 to M 12 x 1.25 for rear shock absorber mounting



Even more stainless nuts, bolts, washers for later works.

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08 Mar 2017 14:02 #756181 by Scirocco
Replied by Scirocco on topic New rebuild after 10 years "deep sleep" mode
Hello kz riders

Nearly two weeks without updating my project but i was not inactive.
I can do only little steps now, a lot to do at work,plus repairs and maintenance
for my friends and colleagues bikes, (bike season starts end of march).
Remove rear wheel and swing arm for cleaning and bearing replacement.

Here is my rear wheel axle and sprocket hub setup
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08 Mar 2017 14:15 #756182 by Scirocco
Replied by Scirocco on topic New rebuild after 10 years "deep sleep" mode
Front and rear wheel bearings.



Swing arm out for cleaning and polish



More will come after the weekend

By the way, i need some recommendations or opinions for digital classic speedometer, tachometer or 2 in 1.

Michael
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08 Mar 2017 15:17 #756188 by Scirocco
Replied by Scirocco on topic New rebuild after 10 years "deep sleep" mode
some more cleanings on engine case and front sprocket
Lock washer pin has to be file smaller but the price of 20 cent is it worth.



Michael
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09 Mar 2017 17:43 - 09 Mar 2017 17:44 #756286 by Scirocco
Replied by Scirocco on topic New rebuild after 10 years "deep sleep" mode
a little progress today

The right tool for pulling bearings out of my rear wheel



easy out in just a minute

Last edit: 09 Mar 2017 17:44 by Scirocco.
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09 Mar 2017 18:02 - 09 Mar 2017 18:03 #756287 by Scirocco
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09 Mar 2017 18:10 #756289 by Scirocco
Replied by Scirocco on topic New rebuild after 10 years "deep sleep" mode
all bearings, sealing rings and spacer in



next renew front wheel bearings on Friday.
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09 Mar 2017 21:00 #756299 by slmjim+Z1BEBE
Replied by slmjim+Z1BEBE on topic New rebuild after 10 years "deep sleep" mode

Scirocco wrote: ...The right tool for pulling bearings out of my rear wheel


Hi Scirocco,
We're hopeless tool junkies. Where did you find that bearing puller?

Good Ridin'
slmjim & Z1BEBE

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