1974 z1 head porting and frame welding

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15 Mar 2016 19:04 #715598 by emy111
I've had my 1974 kawasaki z1 apart for over a year.

I just finished rebuilding it.
I did a heat cycle the other night, and went for the first real test ride tonight... and I couldn't be happier.
I was super nervous to do the first real ride. I did about 10 miles.
It needs some very minor carb jetting adjustments, but it's running great!

Here's a list of what has been done to the bike to date:
- weisco 1015 kit
- full APE valvetrain
- camellia tsubaki cam chain
- Larry C street ported head
- Kenny Harmon L1 cams (same as webcam 110)
- dynoman cam gears
- keihin CRS 29 smoothbore carbs
- UNI pod filters
- Kerker with performance baffle
- Lockhart oil cooler
- dyna S
- Progressive front and rear suspension
- laced up brand new wheels
- all new electrics
- frame was welded and braced like how AC Sanctuary does it
- trimmed up center stand since it sticks out crazy far when running 4-1

Seriously couldn't be happier that it seems to be running awesome.
- no leaks
- no weird noises
- hauls ass

Thanks to the guys on this site who i've learned from, and thanks Larry for porting the head.
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The following user(s) said Thank You: PLUMMEN

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  • SWest
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  • 10 22 2014
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15 Mar 2016 19:11 #715603 by SWest

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15 Mar 2016 20:11 #715620 by spdygon
Replied by spdygon on topic 1974 z1 head porting and frame welding
Very nice ...looks great

1982 GS1000sz Katana ( #15...17K Miles)
1982 GS1000sz Katana ( # 297....7100k Miles)
1978 Kz1000 Z1R. 10K Miles1
1978 kz1000 z1r 27k miles
1977 KZ 1000 A ( Project ) 54K Miles
1976 Kz900A4 (Red)21K miles
1976 Kz900A4 ( Red)7500 miles
1974 Z1 900 project

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  • ThatGPzGuy
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  • More Sparky than Speed Racer
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16 Mar 2016 03:59 #715636 by ThatGPzGuy
Replied by ThatGPzGuy on topic 1974 z1 head porting and frame welding
Beautiful. A work of art.

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

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16 Mar 2016 04:10 #715637 by Mcdroid
Replied by Mcdroid on topic 1974 z1 head porting and frame welding
Thanks for posting all the photos and thanks for sharing! Sweet bike.

Michael
Victoria, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

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16 Mar 2016 06:31 #715642 by Kidkawie
Replied by Kidkawie on topic 1974 z1 head porting and frame welding
Nice job! Did you ride it when it was stock?

1975 Z1 900
1994 KX250 Supermoto
2004 KX125

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16 Mar 2016 06:41 #715643 by emy111
Replied by emy111 on topic 1974 z1 head porting and frame welding
@Kidkawie

Yes, I bought the bike from one of my parents neighbors for $650 (with title) about 4 years ago.
It had a crappy brand 4-1 exhaust, but other than that, it was all stock 1974 z1 900, but with 1975 tank / tail colors.

I rode it for a year with the motor all stock.
Then I did the weisco 1015 kit, and rode it like that for a year.
Then I did webcam 118 cams and keihin crs 29 carbs and rode it for a year like that.

Then I realized my frame had a crack in it, so I tore the entire thing down, and had the frame fixed / welded, cylinder head ported, another set of cams, and a bunch of other shit ...

So, yes, I've gotten to experience the motor in a few different forms.
It's a fun bike. I love it.

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  • SWest
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  • 10 22 2014
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16 Mar 2016 07:24 #715656 by SWest
Replied by SWest on topic 1974 z1 head porting and frame welding
The bracket under the steering head is known to crack. I welded a couple gussets there and some on the back bones. I plan on doing more as well. The swing arm is weak also. It can get pretty hairy at 100+.
Steve

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16 Mar 2016 07:30 #715659 by Ed_in_Miami
Replied by Ed_in_Miami on topic 1974 z1 head porting and frame welding
Beautiful machine!
Thanks for sharing

This is my build:
kzrider.com/forum/11-projects/600312-ano...rtment-build?start=0
There are many more like it, but this one is mine... news to come!

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16 Mar 2016 08:02 #715667 by Kidkawie
Replied by Kidkawie on topic 1974 z1 head porting and frame welding

emy111 wrote: @Kidkawie

Yes, I bought the bike from one of my parents neighbors for $650 (with title) about 4 years ago.
It had a crappy brand 4-1 exhaust, but other than that, it was all stock 1974 z1 900, but with 1975 tank / tail colors.

I rode it for a year with the motor all stock.
Then I did the weisco 1015 kit, and rode it like that for a year.
Then I did webcam 118 cams and keihin crs 29 carbs and rode it for a year like that.

Then I realized my frame had a crack in it, so I tore the entire thing down, and had the frame fixed / welded, cylinder head ported, another set of cams, and a bunch of other shit ...

So, yes, I've gotten to experience the motor in a few different forms.
It's a fun bike. I love it.


I'm sure it's night and day, but what do you think about the frame bracing and suspension mods? For the forks, did you just respring it or do emulators?

I'm running stock forks on my Z1B with modified ZRX shocks. I'll probably do the emulators (been saying it for years now) this spring. Only doing minor bolt-on mods. My Dad bought it new in '75.

1975 Z1 900
1994 KX250 Supermoto
2004 KX125

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  • DoctoRot
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  • Oh, the usual... I bowl, I drive around...
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16 Mar 2016 09:59 #715692 by DoctoRot
Replied by DoctoRot on topic 1974 z1 head porting and frame welding
wow. very nice, tasteful mods. the only thing that bugs me is it looks like you dropped down to an 18" front and the fender sits a little high. But if it doesn't bother you than it doesn't matter. Nice bike!

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16 Mar 2016 10:18 #715696 by emy111
Replied by emy111 on topic 1974 z1 head porting and frame welding
Regarding the front forks, I only did Progressive springs and fork seals.
It's pretty tight and stiff.
I'm not going to bother doing the emulators. Now on my enduros... I'm def gonna do emulators...

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