Polishing engine covers

  • Je77ekz1000a
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Polishing engine covers

29 Aug 2012 13:28
#545472
Can someone tell me the proper way to get light road rash off my engine covers. I've done SOME polishing before, but I would like to know some of your guys way of doing this.
Jesse Shasteen
77 KZ1000 A
Huntsville AL

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  • JEFFG1
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Re: Polishing engine covers

29 Aug 2012 13:40
#545476
it might help if you post a pic of the damage so we could see how bad it is and how to go about fixing it
1976 KZ 900 PRO STREET 1977 kz1000 dragbike project

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  • wireman
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Re: Polishing engine covers

29 Aug 2012 13:41
#545477
Start with a block sander and maybe a file depending on how bad they are,the castings tend to be wavey and polishing without getting things nice and flat/smooth first magnifys it. B)
posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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  • ramtough_63
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Re: Polishing engine covers

29 Aug 2012 13:53
#545480
wireman wrote: Start with a block sander and maybe a file depending on how bad they are,the castings tend to be wavey and polishing without getting things nice and flat/smooth first magnifys it. B)


if you have a polishing wheel I suggest getting a 3M deburring wheel (wish I had one)

File block sand you rash out where I did mine had a small belt sander with emery cloth
i used that for a while til I thought I had it hit it with a quick polish on the wheel
to see how much work it needed then used the deburring wheel

only spent a few minutes polishing because I get bored easily

My brother has more patience than I do he uses the deburring wheel after sanding then moves on to the rouges and wow he can make it shine
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  • Je77ekz1000a
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Re: Polishing engine covers

29 Aug 2012 17:38
#545511
Here is one side, the other side is about the same.


Sorry for the poor phone pics
Jesse Shasteen
77 KZ1000 A
Huntsville AL

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Re: Polishing engine covers

29 Aug 2012 17:41
#545512
Here is one side, the other side is about the same.
Maybe I should add that they have already been polished at one time, I have only kept them cleaned and hand polished with some Mother's cause I was afraid of scaring them even more. But I really want these scratches out!


Sorry for the poor phone pics
Jesse Shasteen
77 KZ1000 A
Huntsville AL

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  • ramtough_63
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Re: Polishing engine covers

29 Aug 2012 18:09
#545518
without polishing tools just start sanding wrap a piece of sand paper around a paint stick put a towel in your lap and sand while watching the speed channel

gradually getting finer with the paper until you get to 2 or 3k grit
I keep a spray bottle and sand wet but I dont really think it matters

jmo

it will look worse before it looks better
1978 KZ1000 A2
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1984 Goldwing 1200 Interstate
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  • KZJOE900
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Re: Polishing engine covers

29 Aug 2012 18:41 - 29 Aug 2012 18:43
#545523
Everything everybody said about the sanding process. But you may have to start with a fine metal file. Use light pressure because because you want to avoid getting file marks which are still a pain to sand out as you can see from the second picture below. You can the cover was gauged up pretty good from a fall or crash. With enough force that the points housing had a piece missing (therefore the black tape). Replaced the housing but saved the cover.




Current project 76 KZ900 (This was a Vetter model)
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Last edit: 29 Aug 2012 18:43 by KZJOE900.

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  • bluej58
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Re: Polishing engine covers

29 Aug 2012 18:43 - 29 Aug 2012 18:50
#545524
Are you sure that wasn't chromed ?
As shiny as it looks around the DOHC it kinda reminds me of my old chrome one.

Nice job Joe.
78 KZ1000 A2A
Last edit: 29 Aug 2012 18:50 by bluej58.

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  • Je77ekz1000a
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Re: Polishing engine covers

29 Aug 2012 21:15
#545535
Thanks guys!

Good job Joe!

And Ramtough, I've seen your polishing B) !
Its not gonna be too much longer for me to start on my old baby. I will keep pics posted and sure I'll have plenty of questions ahead
Jesse Shasteen
77 KZ1000 A
Huntsville AL

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  • ltdrider
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Re: Polishing engine covers

29 Aug 2012 21:24
#545539
With a stool, some decent tunes, and a fridge full of beer, much is possible.
I found a metal polish called "Mr. Buffer". Can't be bought in California, but it's made (or was) in Oklahoma, and I bought some on line. Worked better than anything else I tried.
Tim
'76 KZ900 LTD (Blaze)
'96 Voyager XII (Dark Star)
'79 KZ650 Cafe Project (Dirty Kurt)
Greensboro, NC

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  • kzz1king
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Re: Polishing engine covers

29 Aug 2012 23:02
#545564
A bit pricey!

if you have a polishing wheel I suggest getting a 3M deburring wheel (wish I had one)

File block sand you rash out where I did mine had a small belt sander with emery cloth
i used that for a while til I thought I had it hit it with a quick polish on the wheel
to see how much work it needed then used the deburring wheel

only spent a few minutes polishing because I get bored easily

My brother has more patience than I do he uses the deburring wheel after sanding then moves on to the rouges and wow he can make it shine[/quote]
74 Z1 1075, 29 smoothbores, owned and ridden since 1976
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www.kzrider.com/forum/11-projects/532489-74-z-makeover

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