Lower fork tube polishing
- Kidkawie
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Re: Lower fork tube polishing
22 Sep 2015 04:52 - 22 Sep 2015 04:54missionkz wrote: I tried the acetone with rags.... it doesn't hardly cut this stuff at all... this will be a lot of work with acetone and it can make me dizzy followed by puking.
They could be CLEAR ANODIZED.
You can remove anno with spray oven cleaner or a lye bath. Either one you can find at a home center. The lye will be with the drain cleaners labeled Roebic Crystal Drain Cleaner. Just add about a cup per 2 gallons of water. Let the part soak submerged, check every 15 min. see if the anno wipes off with a rag.
1975 Z1 900
1994 KX250 Supermoto
2004 KX125
1994 KX250 Supermoto
2004 KX125
Last edit: 22 Sep 2015 04:54 by Kidkawie.
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- pete greek1
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Re: Lower fork tube polishing
22 Sep 2015 06:33
I did it the easy way,......I cheated, ..& just had everything chromed , :laugh: :laugh: :laugh: :laugh:
Pete
Pete
1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!
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- RonKZ650
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Re: Lower fork tube polishing
22 Sep 2015 17:50
Paint stripper, then polish. If corrosion is too much for polish, use sandpaper and work your way down to 1500 grit then polish. They come out better than chrome. Nothing better than polished aluminum. Do the same thing to the brake and clutch levers to remove the ugly yellowed plastic coating. The hard job is removing the black finish from fork legs on the later models. That stuff is tough. The plastic used on the older ones melts right off in a couple minutes using paint stripper. No need for power tools, all can be done easily by hand.
321,000 miles on KZ's that I can remember. Not going to see any more.
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- Kamn
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Re: Lower fork tube polishing
23 Sep 2015 04:20
Also,
if you don't want to clear coat after polishing but want to protect the aluminum and reduce the amount of cleaning and polishing afterwards, there is a product called Sharkhide that "seals" the aluminum........its rubbed on
if you don't want to clear coat after polishing but want to protect the aluminum and reduce the amount of cleaning and polishing afterwards, there is a product called Sharkhide that "seals" the aluminum........its rubbed on
1982 GPZ550 (gold)
1973 CB750K (awaiting resto)
1983 CX650 Eurosport
1979 CX500
1973 CB750K (awaiting resto)
1983 CX650 Eurosport
1979 CX500
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- Rockranch
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Re: Lower fork tube polishing
25 Sep 2015 16:52
Nice results. Thank you for sharing.
(2)-1976 KZ900B-LTD's
1-all stock low mileage...
1 modified
1977 KZ1000 (awaiting resurrection!)
...and an old school Honda CB750 Chopper is next on my bucket list!
Oh...and a Pocket Rocket lol!!!
1-all stock low mileage...
1 modified
1977 KZ1000 (awaiting resurrection!)

...and an old school Honda CB750 Chopper is next on my bucket list!
Oh...and a Pocket Rocket lol!!!
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- Rockranch
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Re: Lower fork tube polishing
04 Oct 2015 10:47
Thanks for the comment. Do you periodically sell other KZ forks?...and if so, how much?
(2)-1976 KZ900B-LTD's
1-all stock low mileage...
1 modified
1977 KZ1000 (awaiting resurrection!)
...and an old school Honda CB750 Chopper is next on my bucket list!
Oh...and a Pocket Rocket lol!!!
1-all stock low mileage...
1 modified
1977 KZ1000 (awaiting resurrection!)

...and an old school Honda CB750 Chopper is next on my bucket list!
Oh...and a Pocket Rocket lol!!!
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- mtbspeedfreak
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Re: Re:Lower fork tube polishing
08 Oct 2015 21:35
Whoa this is just what I needed! My forks are nasty looking!
2000 ZRX 1100
1976 KZ 900- Daily Driver
1980 LTD 550- Dalton Highway survivor!
If it has tits or tires, it'll give you problems!
1976 KZ 900- Daily Driver
1980 LTD 550- Dalton Highway survivor!
If it has tits or tires, it'll give you problems!
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- Kapahulu
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Re: Lower fork tube polishing
09 Oct 2015 05:49 - 09 Oct 2015 05:52That's why I do and it comes out nice, looks stock-ish. Hawaii's air is humid and salty. The best way for me to keep the fork lowers looking good is clear powder coat.Nessism wrote: If you want a "brushed" finish like OEM, then take some 800 grit sandpaper or gray scotchbrite pad and apply uniform strokes in the desired direction.
I bought a Sears Craftsman powder coat kit on Amazon a few years ago. All you need is a small convection oven to bake items like fork lowers. I'll post pics later. It's still dark outside here.
Clean the lowers thoroughly with acetone before baking the powder coat.
1978 KZ1000, 1976 KZ900, 1975 H2, 1973 H1, 1973 H2, 1978 RD400, 1977 RD400, 1974 RD350
2strokeworld.com
2strokeworld.com
Last edit: 09 Oct 2015 05:52 by Kapahulu.
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- PLUMMEN
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Re: Lower fork tube polishing
11 Oct 2015 14:24
Paint stripper and a really good block sanding to get things flat/straight before polishing.
Stay away from using a dremel to polish aluminum parts unless you have lots of practice,way too easy to put dips/waves in parts.
Stay away from using a dremel to polish aluminum parts unless you have lots of practice,way too easy to put dips/waves in parts.

Still recovering,some days are better than others.
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- 9er rider
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Re: Lower fork tube polishing
11 Oct 2015 19:40
polishing is taking the scratches out of the scratches out of the scra...... be systematic and clean. remove all buffing compounds before using the next finer compound and dont contaminate your wheels keep them in a baggie when not in use.
76 kz 900 1075 76 kz 900 a4 78 kz 1000 ltd
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- Rockranch
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Re: Lower fork tube polishing
11 Oct 2015 19:52
Good point 9er. Many people don't think of separate secure storage for various buffing tools to keep them from airborne dust contamination etc. which do affect the achievement of fine flashy highly polished finishes.
(2)-1976 KZ900B-LTD's
1-all stock low mileage...
1 modified
1977 KZ1000 (awaiting resurrection!)
...and an old school Honda CB750 Chopper is next on my bucket list!
Oh...and a Pocket Rocket lol!!!
1-all stock low mileage...
1 modified
1977 KZ1000 (awaiting resurrection!)

...and an old school Honda CB750 Chopper is next on my bucket list!
Oh...and a Pocket Rocket lol!!!
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- Barry2
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Re: Lower fork tube polishing
11 Oct 2015 21:03
Which polishing compound seems to work the best?
1976 KZ900
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