Band Aid Coil Repowering Mod question

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27 Aug 2010 20:51 - 27 Aug 2010 20:55 #394450 by seanof30306
Replied by seanof30306 on topic Band Aid Coil Repowering Mod question
Motor Head wrote:

Well it was meant for joe, but that's ok its your thread. So the standard relay the he referred to is a 4 or 5 pin automotive style. It will have male spade connectors coming out of the relay for connecting to. They are 1/4" male spade, you connect with a female of same size or preferably the mating relay socket.
The difference between a single and double pole relay is the 5 pin double pole verity will have the load connection at 2 1/4" male terminals at the same time when the relay closes. #87 & #87a connect to #30 on the bottom of the relay, a single pole will be just that, 30 to 87. A Bosch relay will also have the schematic of the relay printed on the side of it.


What I'd like to be able to do is walk into a parts store and say: "I need a Bosch _____ relay", and him to say "OK, no problem" instead of looking at me like I'm crazy and calling his buddies over so I can repeat my request for them and they all start laughing.

"That @#$%!!! KZ650"
79 KZ650 B3
Dual front disc brakes
Z1R 18" front wheel
Pumper carbs w/pods
MAC 4-1 w/ drilled-out baffle
Dyna S ignition w/ Dyna Green coils
WG coil mod
'81 CSR charging system
17/41 gearing
Last edit: 27 Aug 2010 20:55 by seanof30306.

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27 Aug 2010 21:00 #394453 by Motor Head
Replied by Motor Head on topic Band Aid Coil Repowering Mod question
No eBay APP ID and/or Cert ID defined in Kunena configurationThere is no joke.
But here is the Items I would source, locally if you want.
I don't see a part # per say, but his if told to a parts counter person who is at least some what knowledgeable should have no problem, stay away from the youngsters for this.
Thanks to patton I can now embed a ebay link!
Item #300453010009

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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27 Aug 2010 21:03 #394454 by seanof30306
Replied by seanof30306 on topic Band Aid Coil Repowering Mod question
Motor Head wrote:

There is no joke.
But here is the Items I would source, locally if you want.
I don't see a part # per say, but his if told to a parts counter person who is at least some what knowledgeable should have no problem, stay away from the youngsters for this.
Thanks to patton I can now embed a ebay link!
Item #300453010009


What is SPDT?

"That @#$%!!! KZ650"
79 KZ650 B3
Dual front disc brakes
Z1R 18" front wheel
Pumper carbs w/pods
MAC 4-1 w/ drilled-out baffle
Dyna S ignition w/ Dyna Green coils
WG coil mod
'81 CSR charging system
17/41 gearing

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27 Aug 2010 21:05 #394455 by Motor Head
Replied by Motor Head on topic Band Aid Coil Repowering Mod question
Single Pole Double Throw

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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27 Aug 2010 21:10 #394457 by seanof30306
Replied by seanof30306 on topic Band Aid Coil Repowering Mod question
Motor Head wrote:

Single Pole Double Throw


OK, is SPDT important for what I'm trying to do? Is there any way to dumb this down to the point that I can understand it and know what I'm asking for when I go to get one?

If I ever get the bike running well enough to take it on a road trip and I walk in the local auto store and the only one there is a pimply-faced 16 year old kid, I would like to explain what I need in such a way that he could get it for me.

"That @#$%!!! KZ650"
79 KZ650 B3
Dual front disc brakes
Z1R 18" front wheel
Pumper carbs w/pods
MAC 4-1 w/ drilled-out baffle
Dyna S ignition w/ Dyna Green coils
WG coil mod
'81 CSR charging system
17/41 gearing

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27 Aug 2010 21:18 #394458 by MFolks
Replied by MFolks on topic Band Aid Coil Repowering Mod question
DPDT = Double Throw Double Throw. I use MCM electronics wired relay sockets for relay projects:
www.mcmelectronics.com/product/26-1942

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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27 Aug 2010 21:20 - 27 Aug 2010 21:21 #394459 by seanof30306
Replied by seanof30306 on topic Band Aid Coil Repowering Mod question
MotorHead, this is the disconnect.

It is clear you're trying to help me.

But I have to believe it is also clear to you that what you're saying to me is over my head.

You're taking your time and giving it to me for free to be of help, but how can it help me when I can't understand it?

I'm not ungrateful, I appreciate what you're trying to do, but what is second nature to someone as knowledgable as you is not to someone as un-knowledgable as me. That's why I keep asking for clarification.

All I want to do is know what I'm asking for when I go into the parts store.

"That @#$%!!! KZ650"
79 KZ650 B3
Dual front disc brakes
Z1R 18" front wheel
Pumper carbs w/pods
MAC 4-1 w/ drilled-out baffle
Dyna S ignition w/ Dyna Green coils
WG coil mod
'81 CSR charging system
17/41 gearing
Last edit: 27 Aug 2010 21:21 by seanof30306.

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27 Aug 2010 21:24 - 27 Aug 2010 21:25 #394460 by Motor Head
Replied by Motor Head on topic Band Aid Coil Repowering Mod question
Well if you look at the picture of that relay, where it has the schematic on it, you should see 5 pins.
30 is a fused battery positive connection, then the 87 is the load out after the relay closes. 87a is when the relay is normally at rest, off, so you connect your new circuit to the relay contacts of 30 and 87. The other 2, 85, ground, and 15, Ignition switched are for the relay coil activation, this is the relay coil which operates the relay and closes the contacts. Its like you operating your light switch in your house a simple 1 connection on then off. If you had say 2 pieces of equipment that you wanted to power off 1 relay then a double contact relay would be used where 30 remains battery fused 12 v and both the 87 and 87a would make contact to the #30 when the relay is Switched on at #15 and 85.
So hopefully I was clear enough in the operation and wiring for a single and double pole. If I had a specific part # for you to ask for a O Rielly's I would give it. But you should be able to go to any parts store with the info of the relay from Ebay and get this sorted. Print that out and take it with you for reference.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
Last edit: 27 Aug 2010 21:25 by Motor Head.

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27 Aug 2010 21:24 #394461 by seanof30306
Replied by seanof30306 on topic Band Aid Coil Repowering Mod question
MFolks wrote:

DPDT = Double Throw Double Throw. I use MCM electronics wired relay sockets for relay projects:
www.mcmelectronics.com/product/26-1942


OK, now I'm even more confused. That link is for a socket, not a relay.

And are you saying it should be a Double Pin Double Throw, that the ebay SPDT relay Motor Head put up is wrong?

Is it really this hard to get the correct relay for this?

"That @#$%!!! KZ650"
79 KZ650 B3
Dual front disc brakes
Z1R 18" front wheel
Pumper carbs w/pods
MAC 4-1 w/ drilled-out baffle
Dyna S ignition w/ Dyna Green coils
WG coil mod
'81 CSR charging system
17/41 gearing

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27 Aug 2010 21:27 #394463 by seanof30306
Replied by seanof30306 on topic Band Aid Coil Repowering Mod question
Motor Head wrote:

Well if you look at the picture of that relay, where it has the schematic on it, you should see 5 pins.
30 is a fused battery positive connection, then the 87 is the load out after the relay closes. 87a is when the relay is normally at rest, off, so you connect your new circuit to the relay contacts of 30 and 87. The other 2, 85, ground, and 15, Ignition switched are for the relay coil activation, this is the relay coil which operates the relay and closes the contacts. Its like you operating your light switch in your house a simple 1 connection on then off. If you had say 2 pieces of equipment that you wanted to power off 1 relay then a double contact relay would be used where 30 remains battery fused 12 v and both the 87 and 87a would make contact to the #30 when the relay is Switched on at #15 and 85.
So hopefully I was clear enough in the operation and wiring for a single and double pole. If I had a specific part # for you to ask for a O Rielly's I would give it. But you should be able to go to any parts store with the info of the relay from Ebay and get this sorted. Print that out and take it with you for reference.


What info of the relay?

"That @#$%!!! KZ650"
79 KZ650 B3
Dual front disc brakes
Z1R 18" front wheel
Pumper carbs w/pods
MAC 4-1 w/ drilled-out baffle
Dyna S ignition w/ Dyna Green coils
WG coil mod
'81 CSR charging system
17/41 gearing

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27 Aug 2010 21:33 - 27 Aug 2010 21:44 #394464 by Motor Head
Replied by Motor Head on topic Band Aid Coil Repowering Mod question
That link has both a relay, single pole, and a socket on it. They have both. And on that picture there is a simple schematic of how to hook it up, as well as how it operates.
Don't feel bad if you get confused, I meet a "Mechanic" who was in the trade for 40 years and did not understand the basics of a relay, he said it was a job for an "Auto Electrician".
Stay with the SPDT relay, don't worry about the double pole stuff. Just look at the info from the Ebay link, and maybe print it, then go shopping. It would be best to have the socket for the relay, but it will cost more. As always Solder then heat shrink you connections to minimize resistance/ voltage drop.
EDIT:
Here is a link to a Bosch pdf on relays.
www.dlcparts.com/images/BoschGuide.pdf
And here is another on relay "101"
www.eurekaboy.com/f250/relay101.htm

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
Last edit: 27 Aug 2010 21:44 by Motor Head.

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27 Aug 2010 21:41 #394465 by MFolks
Replied by MFolks on topic Band Aid Coil Repowering Mod question
The socket mates with the relay, being pre-wired will make completing your project easier than using individual 1/4" female quick disconnect electrical terminals.

Most sockets use 18 gauge for the relay's coil circuit with 16 gauge being used for the heavier circuit contacts.

Automotive relays available at parts stores are usually rated between 30 and 40 amps(more than what you'll need).

A relay is nothing more than a remote controled switch, designed to carry far greater currents than the light weight switches on the handlebars.

Read these two websites for more relay uses and how to wire them:

www.the12volt.com/
www.2carpros.com/how_to/how_do_i_check_a_relay.htm

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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