Brake lt woes

  • mark1122
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18 Aug 2010 11:09 - 19 Aug 2010 13:42 #391908 by mark1122
Brake lt woes was created by mark1122
my running light burned out and brake light kept working. i changed the bulb, thinking nothing of a burnt out bulb. now just a few rides latter, my bud stops me and say my rear running lt is out again, but the brake lt is good.
any suggestions as to where to start with this one. electrical is not my strong suit. come to think of it , i dont have a strong suite. Lol
I’m more of a jackass of all trades.
B)
maybe this would be a good time to go LED ? when i get this cleared up, what do i need to go LED? is a bulb enough or do i need something more?
i have a zx12 lt waiting in the wings, but i need to modify a z1 tail for that 1 to look right. the zx12 light doesnt follow the lines of my kz tail as well as the z1. i will def want

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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Last edit: 19 Aug 2010 13:42 by mark1122.

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  • 9am53
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18 Aug 2010 11:25 - 18 Aug 2010 11:26 #391911 by 9am53
Replied by 9am53 on topic Brake lt wowes
Maybe your running light is shorted somewhere. I am not sure which of the 3 "bumps" in the light bulb socket is for the running light, but maybe follow that wire backwards to find the short. I will take a stab and guess maybe it's under the fender, did you maybe bottom out and wear away the insulation on the wires?

but then again, I am a jack of no trades :blink: :blush:
Last edit: 18 Aug 2010 11:26 by 9am53.

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  • mark1122
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18 Aug 2010 11:32 #391913 by mark1122
Replied by mark1122 on topic Brake lt wowes
9am53 wrote:

Maybe your running light is shorted somewhere. I am not sure which of the 3 "bumps" in the light bulb socket is for the running light, but maybe follow that wire backwards to find the short. I will take a stab and guess maybe it's under the fender, did you maybe bottom out and wear away the insulation on the wires?

but then again, I am a jack of no trades :blink: :blush:

good point.
i did check all of the wires condition and there conection (just out of habit) the 1st time i replaced the bulb. but i supose i will just have to work my way back.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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18 Aug 2010 12:13 - 21 Oct 2010 21:37 #391920 by jayw704
Replied by jayw704 on topic Brake lt wowes
The conversion to led is really easy plug the wires in, and go, really. If you dont want the brake lamp failure light to flash on your dummy lights you have to buy a little conversion box (or remove the bulb) Mine lights up when I hit the brakes but (I dont mind it does the oposite and lets me know that my tail light is on!) My conversition is pretty easy the stock rear tail light of my 05 zx10r and some jb weld plugged the wires in and here ya go!

1978 KZ1000
Go Loud and go fast or dont go at all!!!
Last edit: 21 Oct 2010 21:37 by jayw704.

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  • mark1122
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18 Aug 2010 13:40 #391936 by mark1122
Replied by mark1122 on topic Brake lt wowes
funny u should bring up the brake light failure light. i just realised that mine has allways come on and i thought that was normal. lol.
maybe i have other problems lurking in there.?
did u use a z1 tail?it looks great.
can u give some details on this convertion. mine looks like i will have to cut out the bottom of the slide drawer in the tail to fit in the zx10 lt. did u do that?

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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  • Motor Head
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18 Aug 2010 14:02 #391940 by Motor Head
Replied by Motor Head on topic Brake lt wowes
You should measure both the voltage getting to the rear tail light and the voltage drop from the battery. This can be a reason for the warning light to be on when braking. Also check for resistance and voltage drop on the ground to the rear light. Since the Tail light is always on, and the brake is only when braking, any issue will occur here first. Also a heavy vibration can take out the filament on a bulb. Then the socket its self could be corroded on the back side where the spring is.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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18 Aug 2010 15:18 #391949 by mark1122
Replied by mark1122 on topic Brake lt wowes
Motor Head wrote:

You should measure both the voltage getting to the rear tail light and the voltage drop from the battery. This can be a reason for the warning light to be on when braking. Also check for resistance and voltage drop on the ground to the rear light. Since the Tail light is always on, and the brake is only when braking, any issue will occur here first. Also a heavy vibration can take out the filament on a bulb. Then the socket its self could be corroded on the back side where the spring is.


can u clearafy this for me please. i can measure voltage at the light but the drop from the bat makes me scratch my bal.s i mean my head. ican also check resistance at the light with my ohm meter, but what will that value tell me? terminals are all clean. but i may have a suspect conection. i know the pin block is broken at the back . i'll check that too.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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18 Aug 2010 15:26 #391951 by Motor Head
Replied by Motor Head on topic Brake lt wowes
Well part of that is to have you check the system voltage when running, at the battery, then at the tail light socket. If there is a drop in voltage of more than say .3 you have dirty connections or resistance in your switch and wires. Ground the same thing applies, there should be no resistance from your - battery cable and your ground at the tail light socket.
System voltage measured at battery,at over 3000rpm should be less than 15v.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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18 Aug 2010 16:22 #391963 by MFolks
Replied by MFolks on topic Brake lt wowes
The rear lighting on most Kawasaki's are color coded by the following wires:

RED,the running or tail light circuit.
BLUE(sometimes with a RED stripe), the brake light circuit.
BLACK with YELLOW stripe, the ground circuit.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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18 Aug 2010 16:31 #391967 by mark1122
Replied by mark1122 on topic Brake lt wowes
Motor Head wrote:

Well part of that is to have you check the system voltage when running, at the battery, then at the tail light socket. If there is a drop in voltage of more than say .3 you have dirty connections or resistance in your switch and wires. Ground the same thing applies, there should be no resistance from your - battery cable and your ground at the tail light socket.
System voltage measured at battery,at over 3000rpm should be less than 15v.


Very good. i'll check the r to see if i have a drop of .3 or more.
Thanks.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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19 Aug 2010 09:52 #392140 by jayw704
Replied by jayw704 on topic Brake lt wowes
The mount took a little manipulation with some sandind down on the corners to make it fit in there flush and a little drilling for wiring and a big glob of jb weld to hold it in place permanatly I used all new wiring to the light so as to not have to re wire it later (30 + year wiring starts to deteriorate) As for your current problem I would do just like they said and check your voltage while running but have you checked the continutity of the wire? The lower the reading on the screen the better for this test it should read 0 or a low 0.02 for low resistance and OL or infinity for no current. If your unsure take a small piece of wire you know is whole and put your tester on each end what ever the display says look for that. My 78 is the same wire colors as what mfolks told you.
RED,the running or tail light circuit.
BLUE(sometimes with a RED stripe), the brake light circuit.
BLACK with YELLOW stripe, the ground circuit.
Hope you get it...

1978 KZ1000
Go Loud and go fast or dont go at all!!!

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  • mark1122
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19 Aug 2010 10:05 #392143 by mark1122
Replied by mark1122 on topic Brake lt wowes
Thanks guys i'll check it this week end. Now im pretty clear what i have to do. does the brake lt sensor read a change in resistance??
Jay did u use a z1 or kz tail?

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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