Upsizing Main Jets to Compensate for Pods

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27 Jul 2020 08:42 #831571 by hardrockminer
Upsizing Main Jets to Compensate for Pods was created by hardrockminer
Another thread caused me to wonder about why upsizing main jets is recommended when going to pods.

My understanding is that up until about 3/4 throttle it's the difference in diameter between needles and needle jets that controls fuel flow. Beyond 3/4 throttle the area between needles and needle jets becomes larger than the main jet area, and fuel flow is then controlled by the size of the main jet. If my understanding is correct then what is gained by going to larger main jets if one never approaches 3/4 throttle?

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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27 Jul 2020 09:16 - 27 Jul 2020 09:19 #831576 by zed1015
Replied by zed1015 on topic Upsizing Main Jets to Compensate for Pods
That's pretty much like saying what's the point of brakes on a 150mph machine if you never go above 5 mph..
I'd say go buy a bicycle.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





Last edit: 27 Jul 2020 09:19 by zed1015.

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27 Jul 2020 09:24 #831578 by Mikaw
Replied by Mikaw on topic Upsizing Main Jets to Compensate for Pods
HRM... This backs up your thoughts....




1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
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27 Jul 2020 09:28 #831579 by hardrockminer
Replied by hardrockminer on topic Upsizing Main Jets to Compensate for Pods

zed1015 wrote: That's pretty much like saying what's the point of brakes on a 150mph machine if you never go above 5 mph..
I'd say go buy a bicycle.


I was hoping you would reply because of your knowledge. Few riders go above 3/4 throttle except for short bursts. I was asking a serious question to help with my understanding of how a carburetor functions, particularly on Z1/KZ1000 bikes. If I read between the lines I think you are agreeing that upsizing the main jets is only useful at above 3/4 throttle?

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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27 Jul 2020 09:28 #831580 by Mikaw
Replied by Mikaw on topic Upsizing Main Jets to Compensate for Pods
Now. I believe your theory might be correct as long as the main is large enough to NOT restrict the needle and jet flow...

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
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27 Jul 2020 09:31 #831582 by Mikaw
Replied by Mikaw on topic Upsizing Main Jets to Compensate for Pods
Zed1015... I wouldn’t even ride a bicycle without brakes

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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27 Jul 2020 09:47 #831586 by hardrockminer
Replied by hardrockminer on topic Upsizing Main Jets to Compensate for Pods

Mikaw wrote: Now. I believe your theory might be correct as long as the main is large enough to NOT restrict the needle and jet flow...


This is from the Kawasaki training manuals for carburetors. It's what caused me to wonder about this.


I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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27 Jul 2020 09:47 #831587 by zed1015
Replied by zed1015 on topic Upsizing Main Jets to Compensate for Pods
Overall jetting is a stack up of all fuel circuits and not just the main.
The main jet does not just affect 3/4 opening and beyond but overlaps the needle and needle jet well before half throttle so the larger main also richens up the fueling before 3/4 throttle.
Try running the bike with a massive main jet or no main jet and you will find you have an unrideable machine due to over fueling problems much lower down.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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27 Jul 2020 09:55 #831590 by hardrockminer
Replied by hardrockminer on topic Upsizing Main Jets to Compensate for Pods
OK...as the slide moves upwards more air flows through the throat, which means the air velocity increases, which means the pressure in the carb throat decreases. This causes a greater pressure differential between the bowl (basically at atmospheric pressure) and the throat, which drives more fuel up the main jet and past the needle. If the main jet is larger this means more fuel passing by the needle at any given throttle setting. Is this correct?

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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27 Jul 2020 10:12 #831592 by zed1015
Replied by zed1015 on topic Upsizing Main Jets to Compensate for Pods
Yes! An overly large main will flood the needle jet tube with fuel causing rich running at any opening.
Blocking the needle jet tube air bleed will have a similar effect.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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27 Jul 2020 10:36 #831595 by hardrockminer
Replied by hardrockminer on topic Upsizing Main Jets to Compensate for Pods

zed1015 wrote: Yes! An overly large main will flood the needle jet tube with fuel causing rich running at any opening.
Blocking the needle jet tube air bleed will have a similar effect.


OK...I think I understand and thanks by the way.

Going back to adding pods...it allows more air into the engine, which leans out the mixture if carbs are not adjusted. Going larger on main jets compensates at mid to higher rpm's. Adding restrictors reduces air flow to the pilot circuit for lower rpm's.

Back to the main circuit for a moment. Lifting needles enables more fuel. When would you lift needles instead of going with larger mains?

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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27 Jul 2020 10:53 #831597 by Mikaw
Replied by Mikaw on topic Upsizing Main Jets to Compensate for Pods
Zed1015.... Make sense when you consider the fuel being PUSHED up the bleed tube. I can see now how a “to large” main causing rich conditions... I always thought fuel was sucked by pressure drop causing a vacuum.... thank you for enlightening me...

Now as HRM ask... better to change main or raise needle?

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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