New intake boots still leaking

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15 Feb 2018 16:13 #778826 by kz650guy
New intake boots still leaking was created by kz650guy
Bought new intake boots for my 76 900 cleaned intake surface installed them checked for leaks with some carb or break cleaner around the boots still leaking I have used some rtv to seal leaks before just wanted to see if there is other options

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  • SWest
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  • 10 22 2014
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15 Feb 2018 17:01 #778833 by SWest

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15 Feb 2018 17:20 #778834 by kz650guy
Replied by kz650guy on topic New intake boots still leaking
I agree I used the oem screws that came out

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  • Z1Driver
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20 Feb 2018 22:58 #779094 by Z1Driver
Replied by Z1Driver on topic New intake boots still leaking
You didn't mention where the leaks were at. In the boots or at the mating surface with the head. There should be no leaks with new boots if installed correctly.

RTV doesn't work real well for plugging leaky boots. I found it was better to just replace the boots but in your case you already did. when I replaced my boots some years back I can't remember if I used fuel proof gasket sealer or not on the mating surfaces.

Hope you find the problem. Tim

Blue 1975 Z1B
Red 2009 Concours 14

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21 Feb 2018 00:23 #779095 by zed1015
Replied by zed1015 on topic New intake boots still leaking
I use a smear of V-tech rtv ( the 600 degree stuff ) on both the intake flange and the face of the boot and leave overnight to cure once nipped up.
Peel away any excess from inside and outside the next day and you should be good to go.

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21 Feb 2018 21:07 #779152 by kz650guy
Replied by kz650guy on topic New intake boots still leaking
Ended up using a very small amount of high temp silicone rtv worked just fine although I should not have had to use anything

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  • SWest
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21 Feb 2018 21:12 #779153 by SWest

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21 Feb 2018 21:17 #779154 by kz650guy
Replied by kz650guy on topic New intake boots still leaking
They were new from z1parts.com probably reproduction but they did say made in Japan

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  • SWest
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21 Feb 2018 21:20 #779156 by SWest

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