Engine backfiring upon start up

  • Kawasakikz650
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26 Jul 2017 12:52 #767743 by Kawasakikz650
Engine backfiring upon start up was created by Kawasakikz650
i have owned a 1980 kawasaki kz650 for about 5 years now and has always run great i had rust in the gas tank and had to get a new tank and clean all the carbs really good... now that i have done that the exhaust backfires upon startup and gets worse as i crank the throttle... also small flames popping out the back any ideas on what could be wrong with the bike i would hate to get rid of it since it is such a great bike

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  • SWest
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  • 10 22 2014
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26 Jul 2017 19:29 #767765 by SWest

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27 Jul 2017 07:41 - 27 Jul 2017 07:48 #767818 by Patton
Replied by Patton on topic Engine backfiring upon start up
Insufficient intake valve clearance can cause backfiring through the carb. As can any other reason behind why the supposedly closed valve isn't fully seating, such as burnt valve or seat, bent valve, needing a valve job, etc.

Popping through the exhaust on deceleration can sometimes be remedied by slightly enriching the pilot mixture(s).

If not already done, would also assure proper functioning of the ignition timing advancer (most easily done with a timing light). It's sometimes necessary to clean and lube the advancer.

Hope the advancer doesn't look like this:


Good Fortune! :)

1973 Z1
KZ900 LTD
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Last edit: 27 Jul 2017 07:48 by Patton.
The following user(s) said Thank You: GPz550D1

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27 Jul 2017 08:28 #767820 by TexasKZ
Replied by TexasKZ on topic Engine backfiring upon start up
Spark plug wires swapped?

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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27 Jul 2017 10:16 - 27 Jul 2017 10:18 #767827 by KZB2 650
Replied by KZB2 650 on topic Engine backfiring upon start up
Lot of these problems popping up lately (including me)..... all of the above and be sure you have a good inline filter..... carbs can look clean enough to eat off of and pilots can still use another cleaning with high pressure air, cleaner, wire and sometimes a soak depending on how bad they were at the start....... could be leaking air boots too (new boots for me) .....thinking it was in my case hitting the pilots one more time and buying a better gas filter.

1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.
Last edit: 27 Jul 2017 10:18 by KZB2 650.

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