KZ550 begins to sputter after 50 miles.

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16 Oct 2016 17:45 #745382 by Kirkpatrick
KZ550 begins to sputter after 50 miles. was created by Kirkpatrick
After about 50 miles (after filling up), my 83 kz550a begins to sputter. If I put it on reserve, it comes back to life. My issue is that there is plenty of gas in the tank. I pulled over today after it started and it only took 1.7 gallons of gas. This is a regular event. It would seem to be a petcock thing but not sure. Any suggestions?

1983 Kawasaki KZ550
1983 Suzuki GS1100ED
1982 Suzuki SZ1000 (Katana)
1997 Honda CR500

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  • Tyrell Corp
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16 Oct 2016 18:18 #745387 by Tyrell Corp
Replied by Tyrell Corp on topic KZ550 begins to sputter after 50 miles.
Next time it does it try lifting the fuel tank cap - maybe a tank venting issue?

Have you tried it with the tap on 'prime'

1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces

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  • SWest
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  • 10 22 2014
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16 Oct 2016 19:44 #745396 by SWest

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16 Oct 2016 21:59 #745405 by loudhvx
Replied by loudhvx on topic KZ550 begins to sputter after 50 miles.
Do you have a see-through fuel filter with a paper element? If so, those cause problems like that. I rebuilt the petcock, but that didn't help. I had to go to a scintered bronze filter.

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07 Nov 2016 14:51 #747509 by Kirkpatrick
Replied by Kirkpatrick on topic KZ550 begins to sputter after 50 miles.
Actually, I will get a clear fuel filter and add that to the fuel line. I should then be able to figure it out. I will keep you posted.

1983 Kawasaki KZ550
1983 Suzuki GS1100ED
1982 Suzuki SZ1000 (Katana)
1997 Honda CR500

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