TK-22 O RINGS LEAK

  • The_Proletariat
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22 Mar 2016 06:12 #716697 by The_Proletariat
TK-22 O RINGS LEAK was created by The_Proletariat
I tried to start the bike for spring. Crank but no start, and fuel starting leaking all over the floor. The 3 yr old drain screw o ring for carb #4 is halfway rotted away. I used Marine Stabil last fall in the fuel. Never again; I guess I will have to go back to Startron.

Is there another source for TK-22 o rings besides expensive rebuild kits?

1982 Kawasaki KZ550 LTD

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  • Grumpy Ole Artist
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22 Mar 2016 08:45 #716743 by Grumpy Ole Artist
Replied by Grumpy Ole Artist on topic TK-22 O RINGS LEAK
Ace hardware, or Harbor freight has a Viton assortment set

1978 KZ650 B2
Former rides...1976 CB360T, 1985 Shadow 700, 1985 GPZ750Turbo

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  • SWest
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22 Mar 2016 22:15 - 22 Mar 2016 22:16 #716889 by loudhvx
Replied by loudhvx on topic TK-22 O RINGS LEAK
There are two on the drain screw. An inner and outer. I assume you need the larger outer one.
Drain screw uses 4.8mmID x 1.95mmCS and a 2.50mmID x 1.50mmCS

ID means inside diameter of the doughnut hole, and CS means cross-sectional diameter of the rubber itself.

Try to get Viton material if you can.

Here's a site that will sell you single orings (not sure how they can afford to do it for 80 cents).
newmotorcycleparts.net/fuel_system_parts...v_gl_carb_parts.html

They have a 4.8 x 1.9 . Part# OR-4635 (I've used it on the main jet holder, and the drain screw uses the same oring.)
They also have a 2.4 x 1.6 . Part# OR-4636 (This could be a little fat, but worth a try for the inner ring.)
Last edit: 22 Mar 2016 22:16 by loudhvx.

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  • ThatGPzGuy
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23 Mar 2016 03:53 - 23 Mar 2016 03:53 #716895 by ThatGPzGuy
Replied by ThatGPzGuy on topic TK-22 O RINGS LEAK
McMaster Carr is my go-to for o-rings. You have to buy them in packs of 25 or 50 usually but still cheap.
McMaster-Carr

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"
Last edit: 23 Mar 2016 03:53 by ThatGPzGuy.

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  • The_Proletariat
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23 Mar 2016 04:55 #716904 by The_Proletariat
Replied by The_Proletariat on topic TK-22 O RINGS LEAK
The inner o ring is eaten away so the drain leaks with the drain screw tightened.

I guess I will tear down the carbs to see what other damage stabil did not prevent.

1982 Kawasaki KZ550 LTD

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