Guide or rule of thumb for pods / jet size?

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16 Apr 2013 18:43 #582709 by magruder13
Hey all, I was wondering if there was a guide or a rule of thumb for using pods and the corresponding jet size. I'm VERY new to carbs, I only barely understand how they work. I've been struggling to find a good place to read up on them, if anyone has a link I would love to read more. Also, where does everyone buy their carb repair kits / jet kits / parts from? Thanks!

1982 Honda XL125S
1972 Yamaha TX750 (CB750 engine)
1976 Kawasaki KZ400

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16 Apr 2013 18:50 - 16 Apr 2013 19:37 #582710 by 650ed
You need to add the year and model of your motorcycle to your signature line. Does the bike already have pods on it, or are you about to put them on and learn all about carbs in the process? If you want some interesting reading on the subject, go to the following link and read about some extensive testing and tuning.

www.mediafire.com/?7ttgomzmmjz

At the link click at the arrow in pic below:


Attachment 00000_2013-04-16.jpg not found


1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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Last edit: 16 Apr 2013 19:37 by 650ed.

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  • donthaveakawman
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16 Apr 2013 19:12 #582712 by donthaveakawman
Replied by donthaveakawman on topic Guide or rule of thumb for pods / jet size?
you need to listen to reason and ride the thing before you tune it up that much so you can get used to it. learn to walk before you fly.

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16 Apr 2013 22:42 #582741 by magruder13
Replied by magruder13 on topic Guide or rule of thumb for pods / jet size?

650ed wrote: You need to add the year and model of your motorcycle to your signature line. Does the bike already have pods on it, or are you about to put them on and learn all about carbs in the process? If you want some interesting reading on the subject, go to the following link and read about some extensive testing and tuning.


Signature changed, sorry about that, never got around to it. The bike in question is the 440, and it does already have pods on it. I got it in pretty bad shape from a guy who knows less about bikes than I do. I want to verify that he's not a complete idiot and did change the jets / buy a new kit to make sure it's done right.


@ Donthaveakawman, I can handle quite a bit more than this 440, regardless of what you put in it. I learned to ride before I learned to walk.

1982 Honda XL125S
1972 Yamaha TX750 (CB750 engine)
1976 Kawasaki KZ400

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  • donthaveakawman
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17 Apr 2013 00:11 #582752 by donthaveakawman
Replied by donthaveakawman on topic Guide or rule of thumb for pods / jet size?
is the exhaust free flowing to keep up with the air filters?

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17 Apr 2013 03:32 - 17 Apr 2013 03:34 #582765 by bountyhunter
Replied by bountyhunter on topic Guide or rule of thumb for pods / jet size?

magruder13 wrote: Hey all, I was wondering if there was a guide or a rule of thumb for using pods and the corresponding jet size. I'm VERY new to carbs, I only barely understand how they work. I've been struggling to find a good place to read up on them, if anyone has a link I would love to read more. Also, where does everyone buy their carb repair kits / jet kits / parts from? Thanks!

The rule I have read is for pods, add one or two on the pilot jet and MAYBE go up one on the main. If you add low restriction pipes, add one or two on the mains. It all depends on how the overall airflow of the system is going.

That said, it will never run right again.

1979 KZ-750 Twin
Last edit: 17 Apr 2013 03:34 by bountyhunter.

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17 Apr 2013 07:40 - 17 Apr 2013 07:44 #582778 by Old Man Rock
Replied by Old Man Rock on topic Guide or rule of thumb for pods / jet size?
Basic concepts...
Note, "Starting Point"... Lot more to it then install pods and go... ;)








1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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Last edit: 17 Apr 2013 07:44 by Old Man Rock.
The following user(s) said Thank You: ThatGPzGuy, bluezbike, magruder13, ejsimelaro

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17 Apr 2013 08:04 #582781 by 650ed
Assuming your KZ440 still has the original CV carbs I would recommend trying to find the stock airbox. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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17 Apr 2013 09:52 - 17 Apr 2013 09:54 #582783 by jonarmstrong
Replied by jonarmstrong on topic Guide or rule of thumb for pods / jet size?
Old Man Rock, Where did this exert come from? It's too blurry to be able to read it all

82 Kz1000 gpz1100 cams dyna ignition kerker k&n
Last edit: 17 Apr 2013 09:54 by jonarmstrong.

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17 Apr 2013 10:04 - 17 Apr 2013 10:05 #582785 by 650ed

jonarmstrong wrote: Old Man Rock, Where did this exert come from? It's too blurry to be able to read it all


If your PC is similar to mine you can hold down the Ctrl key while you hit the + key and the image will enlarge each time you hit +. I tried this on OMR's posting and the test is pretty clear even when magnified. (Hit Ctrl - or Ctrl 0 to shrink it back to normal size). Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 17 Apr 2013 10:05 by 650ed.

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17 Apr 2013 15:14 #582812 by magruder13
Replied by magruder13 on topic Guide or rule of thumb for pods / jet size?
Thanks a lot for all the replies! I ordered a sync kit and am going to try and see if that fixes it, I just have no idea if the PO knew what he was doing and if the jets are correct or not.

@ donthaveakawaman As far as I can tell, the exhaust is stock but it sounds like he removed the baffles, its really quite loud!

@ bountyhunter I would like to run the stock airbox but I don't have one (PO was an idiot) and I can't find one online for anything short of a small fortune.

@OldManRock Great post, really informative, thanks a bunch, just one more question, where do you buy jets from? Are they a universal part or are they Kawa/Honda/Yamaha specific?

@ 650ED I think the carbs are stock, not 100% sure.

1982 Honda XL125S
1972 Yamaha TX750 (CB750 engine)
1976 Kawasaki KZ400

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  • donthaveakawman
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17 Apr 2013 15:58 #582815 by donthaveakawman
Replied by donthaveakawman on topic Guide or rule of thumb for pods / jet size?
from what I understand the jet kits make it easy to foul out a plug for example if you give it a big rev and then slow down the spark plugs will get coated in gas and you will be dead in the water for a bit. other upgrades are necessary with a jet kit such as the ignition and exhaust.

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