No throttle cable!! HELP!I

  • Motor Head
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  • FIX UP YOUR BIKE RIGHT AND CHEAP
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24 Jun 2010 19:59 #378064 by Motor Head
Replied by Motor Head on topic No throttle cable!! HELP!I
Did you look at the second one, looked like your picture, with the curved end. Says 3 available.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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  • 550A2
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24 Jun 2010 22:48 #378089 by 550A2
Replied by 550A2 on topic No throttle cable!! HELP!I
i wouldnt think the curve should be that big of a deal...
you just want a cable with the same ends, same length of actual cable, and similar length of housing. give or take about a 1/2 - 1 inch....

Id take the cable in to a place that sells em, and compair some.

82 Honda ATC 200-sold
82 Yamaha Virago 920-sold
82 Yamaha YZ250j-kept
80 Suzuki GS 550-sold
82 Kawasaki KZ550 A2-ride all the time
79 Kawasaki KZ650 C-sold
73 Kawasaki Z1 900E-paid $200, sold $6000
86 Yamaha Radian YX600-new project

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25 Jun 2010 04:18 #378101 by djturnz
Replied by djturnz on topic No throttle cable!! HELP!I
If it's that much of a specialty item, buy the parts and make your own cable. Hell, make 3 and sell 2 of them.

1982 KZ750 (4) LTD

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25 Jun 2010 10:02 - 25 Jun 2010 10:24 #378162 by Patton
Replied by Patton on topic No throttle cable!! HELP!I
djturnz wrote:

...make your own cable....


Yep. Existing sheath and related parts likely remain serviceable, with only the inner braided cable being frayed and unusable.

Just purchase a length of braided cable and some ferrules. (Each cable requires two ferrules, being four ferrules for two cables).

Attach one ferrule. Solder or braze. Don't melt the ferrule.

Insert inner braided cable through sheath.

Insert through second ferrule.

Carefully measure and cut to allow for exposed length needed plus enough to spread for soldering into ferrule.

After soldering, may carefully grind smooth at ferrule to permit fitment into throttle assembly and at carb belcrank.

Repeat for the other throttle cable.

Braided inner cable and ferrules are cheap enough. If screw up, just do another. Practice makes perfect. :cheer:

Click here > www.dansmc.com/cables.htm

And here > www.dansmc.com/solder_cable.htm

Good Fortune! :)

1973 Z1
KZ900 LTD
Last edit: 25 Jun 2010 10:24 by Patton.

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