lectron problems again

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21 Feb 2009 21:53 #266984 by timebomb33
lectron problems again was created by timebomb33
i put my bike on the dyno yesterday and was hoping to be able to report to you guy's the final numbers ,but i guess i can't do that just yet as i have run in to a small snag,. it appears that my fuel system can't keep up to the needs of the engine when i hit about 5500 rpm the carbs run out of fuel it is something to see i have a daul feed pingle race petcock on it as well as a2 into 4 pingle filter with 5/16 lines going to each carb and it still can't supply enough fuel the actually run dry at half throttle the numbers i got up to that point are very promising 159ftlbs of tourque and 127 horsepower but that is at half throttle on a 4th gear roll-on do any of you guys have any experiance with using a fuel pump with 40 mm lectrons and if so what type and did you also run a regulator in line and what pressure did you run it at. inquiring minds need to know as i have basicly no experiance with these big carb's and this is the first big block i've ever built it is a 1393cc with a j head and the pistons are mtc 14.5-1 that are matched to the j head plus the head has been shaved .050" i'm running j rods and i have about .005" positve deck heights. any advice would be greatly apreciated. thanks in advance

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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22 Feb 2009 07:27 - 22 Feb 2009 07:31 #267074 by Patton
Replied by Patton on topic lectron problems again
Some thoughts from the peanut gallery K.I.S.S. department. :laugh:

Is fuel tank cap adequately vented?

Has flow volume from petcock been timed and measured with engine off and fuel tank cap open? For example, how fast does a quart of fuel pass through the petcock?

Could repeat same flow test at exit from inline filter to assure filter is not impeding flow volume from petcock.

Compare results to volume required at wot.

Given ample cap venting and clean fuel inside tank with no cloging of pick-up screens, and highest possible flow volume through a single petcock. If flow volume remains insufficient from petcock, am wondering if adding a second petcock might be feasible. :unsure:

Then again, perhaps the "mainjets" are too small (or adjustable tapered jet needle positions set too lean). What are the plug readings above 5500 rpm?

Good Luck! :cheer:

1973 Z1
KZ900 LTD
Last edit: 22 Feb 2009 07:31 by Patton.

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22 Feb 2009 10:52 #267140 by timebomb33
Replied by timebomb33 on topic lectron problems again
i'd try to read the plugs past 5500 but it wont go that high it keeps running out of fuel and i'll try the cap open wheni get on it tomorrow. i have never seen anything like this my self it is wild.

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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22 Feb 2009 11:46 - 22 Feb 2009 11:49 #267159 by Hogslayer
Replied by Hogslayer on topic lectron problems again
Give Paul Gast of FAST BY GAST a call. He is the GURU Of all things
Lectron related. Ran the same setup 20 years ago as there are no main jets in the Lectrons ,If I remember correctly
raising the needles should solve your problem.Never recall anyone needing a fuel pump.

PUFF DADDY
RUSSELL PERFORMANCE MC
Last edit: 22 Feb 2009 11:49 by Hogslayer.

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22 Feb 2009 12:02 #267162 by Hogslayer
Replied by Hogslayer on topic lectron problems again
Old guys think slow. Just remembered check your float heights could be running out fuel due to lack of fuel level
in the bowls.

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22 Feb 2009 13:27 #267197 by timebomb33
Replied by timebomb33 on topic lectron problems again
float heights are perfect according all info and ive got the needles at 1.80" any more than that and it runs fat with the heights i have now it idles nicely at 2000 rpm and the ega is showing right around 14-1 air fuel so it's pretty good there as soon as it hits 5500 iit goes dead lean the dyno's ega goes to 20-1 air fuel and it pins the gauge as soon as i hit the magic number of 5500 every time ive tried raising the needle 2 turns up and it did excactly the same thing.

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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22 Feb 2009 15:06 - 22 Feb 2009 15:07 #267230 by mark1122
Replied by mark1122 on topic lectron problems again
u should be able to get plenty of fuel through that pingle. i ran my 1327 with rs34's with 135 mains no problem. i have a nock off 5/16 fuel petcock with an inline fillter. i ran 1 line only. wide open throttle and hange on. i know mine is a bit smaller than your but i had no isues. my frend has 32mm flat slides on his 1428 motor with a pingle.
I think Plumman is on the right track.check the flow and vent.
Run it by the boys at drag bike .com. they run those big babies all the time.
B)

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
Last edit: 22 Feb 2009 15:07 by mark1122.

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22 Feb 2009 17:05 #267257 by Hogslayer
Replied by Hogslayer on topic lectron problems again
I agree on the venting if the floats and needles are right. Try it with the fuel cap off.

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22 Feb 2009 18:03 #267286 by timebomb33
Replied by timebomb33 on topic lectron problems again
yes i'll try that. i never even thought of that i was just so freaked out about the tourque numbers i never even thought of that

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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22 Feb 2009 18:30 #267310 by Patton
Replied by Patton on topic lectron problems again
:unsure: Is a different shape metering needle available to enrichen mixture at higher throttle position?

Lectron Needle Chart

1973 Z1
KZ900 LTD

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22 Feb 2009 19:54 #267338 by Patton
Replied by Patton on topic lectron problems again
Most probably all this has been long since already considered and addressed, but here goes anyhow just in case. :lol:


Am wondering if there's possibly an issue with float bowl venting so as to create a vapor lock situation.


Also found the following while plonking around.

The Lectrons are quite unique to jet. You must first understand that Lectron uses a single threaded metering rod that is tapered. This rod takes the place of a air screw, pilot jet, needle, and main jet found in a Keihin or Mikuni. This one metering rod is equivalent to about 10 main jets. For idle and low speed tuning you turn the rod in to richen the mix or out to lean the mix. For Midrange tuning you read the 2nd number on the rod. If you want to richen the midrange up you put in a rod with a bigger 2nd number or if you want to lean it out you put in a rod with a smaller number. (ex. #5-2 rod is to rich in the midrange you would replace it with a #5-1 rod).

For top end tuning you use the 1st number on the rod and the Powerjet. If you find that your top end is to rich you can drop down the number on the Powerjet. If this does not solve the problem you will have to change the rod to the next number smaller. (ex. #5-2 rod is to rich on top you would replace it with a #4-2 rod and readjust your powerjet). One small note on the rod also is that the flat side of the rod must always face in towards the engine. Jetting the Lectron for the first time can be a little troublesome as it is so different then any carb out on the market today. But once you get used to doing it you will never want to jet any other carb again.


Good Luck! :cheer:

1973 Z1
KZ900 LTD

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22 Feb 2009 20:29 #267354 by timebomb33
Replied by timebomb33 on topic lectron problems again
they are definitly an amazing carb and probably one of the easiest carbs to work with every change is very noticeable i am using the 2-0 needles and it carburates very cleanly until i run out of fuel so i know they are not the problem so i'm going to pull the cap off tomorrow and try that

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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