Silencer exhaust muffler inside photo kz440 81

  • F64
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Silencer exhaust muffler inside photo kz440 81

23 Apr 2020 11:45
#824067
Pulled the silencer out of the exhaust thinking I could re-pack the perforated tube.. SURPRISE! Anyway, a photo just in case anyone was curious.
81-KZ440-D2.
Louis Dudzik's GM HEI ignitor conversion installed 2015 s3.amazonaws.com/gpzweb/Ignition/GPZgmHEImod.html
Motogadget m-unit blue installed 2017.
LIC, NY

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  • martin_csr
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Re: Silencer exhaust muffler inside photo kz440 81

23 Apr 2020 14:54 - 23 Apr 2020 19:22
#824097
I saw this baffle on EB. not sure if it's still available. I've had the photo for a while.
The 2nd pic is of a 750-4 muffler that broke off. The muffler itself has additional baffling of course.



KZ750-H2 Ltd. EB pic.
Last edit: 23 Apr 2020 19:22 by martin_csr.

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  • F64
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Re: Silencer exhaust muffler inside photo kz440 81

23 Apr 2020 19:50
#824110
pretty cool.
I bought some perforated pipe and packed it. I'm sure my reflected wave back to the valve is all messed up, but it sounds ok and lambda is within range.
I posted just in case someone had a kz440 and wondered what was beyond those 3 welds.
81-KZ440-D2.
Louis Dudzik's GM HEI ignitor conversion installed 2015 s3.amazonaws.com/gpzweb/Ignition/GPZgmHEImod.html
Motogadget m-unit blue installed 2017.
LIC, NY

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  • TexasKZ
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Re: Silencer exhaust muffler inside photo kz440 81

24 Apr 2020 06:52
#824129
Kawasaki certainly came up with an elegant way to break up a wide spectrum of frequencies.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

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  • SpecialGreen
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Re: Silencer exhaust muffler inside photo kz440 81

19 Jun 2020 19:21 - 19 Jun 2020 21:46
#828499
I'm trying to understand that original photo... that's what came out of the muffler? Which end is the exhaust?(!).
Last edit: 19 Jun 2020 21:46 by SpecialGreen.

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  • gd4now
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Re: Silencer exhaust muffler inside photo kz440 81

20 Jun 2020 11:20
#828525
Here is what the inside of a (K)Z650 muffler looks like.
1977 KZ650 B1
Pods and Denco header


OLD KAW OWNERS SMILE ALOT

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Re: Silencer exhaust muffler inside photo kz440 81

20 Jun 2020 11:55
#828529
Wow, what a complex design. You could probably pack around baffle tube (#4).

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  • F64
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Re: Silencer exhaust muffler inside photo kz440 81

21 Jun 2020 10:25 - 21 Jun 2020 10:28
#828585
The other photos from that day.
81-KZ440-D2.
Louis Dudzik's GM HEI ignitor conversion installed 2015 s3.amazonaws.com/gpzweb/Ignition/GPZgmHEImod.html
Motogadget m-unit blue installed 2017.
LIC, NY

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Last edit: 21 Jun 2020 10:28 by F64.

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  • SWest
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Re: Silencer exhaust muffler inside photo kz440 81

21 Jun 2020 11:02
#828591
A good welder can fix that. It's not meant for packing.
Steve

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  • F64
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Re: Silencer exhaust muffler inside photo kz440 81

22 Jun 2020 11:00
#828673
I wanted to run a straight through pipe.
I bought an exhaust baffle online and packed it to fit inside the stock megaphone.
The destruction was due to my curiosity and lack of 110v ac.
The sound is better and lambda is in range so no need to go back to stock.
81-KZ440-D2.
Louis Dudzik's GM HEI ignitor conversion installed 2015 s3.amazonaws.com/gpzweb/Ignition/GPZgmHEImod.html
Motogadget m-unit blue installed 2017.
LIC, NY

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  • gavroyer
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Re: Silencer exhaust muffler inside photo kz440 81

23 Jun 2020 09:00
#828730
Would be curious what that sounds like now, and also which baffle you bought.
1980 KZ440-A1 LTD

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Re: Silencer exhaust muffler inside photo kz440 81

23 Jun 2020 10:49
#828746
No eBay APP ID and/or Cert ID defined in Kunena configurationOne day I may record the sound. I don't have my calibrated microphone on me right now and my phone microphone is definitely not accurate.
The baffle was an ebay purchase as I'm trying not to go too crazy with spending money.



I wrapped packing around them and pushed them as far into the muffler housing as possible.
I tried to match the pipe size coming into the muffler to prevent a drastic slowdown in exhaust speed.
I did run the bike with just the empty megaphone for a bit but the resonance at 6k was too much and it was just loud at the wrong frequencies.
81-KZ440-D2.
Louis Dudzik's GM HEI ignitor conversion installed 2015 s3.amazonaws.com/gpzweb/Ignition/GPZgmHEImod.html
Motogadget m-unit blue installed 2017.
LIC, NY

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