- Posts: 1475
- Thank you received: 265
Helicoil?
- KZB2 650
- Offline
- User
Warren3200gt wrote: I never torque down to the service manual levels. These engines are 40 years old and have been through countless heat cycles. 40 yo steel into 40 yo aluminium is asking for trouble at those settings. Use a small spanner so you dont get too much leverage on it and let your hand be the torque wrench. They really dont need to be super tight.
I wouldn't use over 8 to 9nm or 70 (what I now use)..... 80 max inch lbs. Using a 3 1/2 inch 10mm wrench I was stopping at 60 for the bolts on them and my cover and they felt good and snug and never gave me a problem........ I've read about a lot of folks on here stripping them at 110 inch lbs so your not the first nor will you be the last
1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.
Please Log in or Create an account to join the conversation.
- Scirocco
- Offline
- Premium Member
- Never change a running system
- Posts: 4196
- Thank you received: 2063
On M5/M6/M8 threads i go the safe way and use the lowest value of torque.
Never had a problem with it.
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Please Log in or Create an account to join the conversation.
- zed1015
- Offline
- User
- Posts: 3023
- Thank you received: 1554
Won't come out with a magnet.
Need to unwind them out using the method described by Scirocco and blow out any bits with the air line or fish them out with a bit of grease on the end of a small screwdriver.
Once out you may be able to go deeper with a fresh Helicoil and longer bolt or you can buy Wurth big serts which are made just for this situation.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-
Please Log in or Create an account to join the conversation.
- gordone
- Topic Author
- Offline
- Sustaining Member
- Posts: 1376
- Thank you received: 67
It was not ant helicoil there before, I was able to clean the whole, drill, make threats and install new helicoil.
I torqued up to speck without any issue.
When I had the head of in the winter I could install wurth helicoils in all whole... lesson learn..
But It turned out to be a good solution for now.
1981 KZ650-D4, with 1981 z750L engine (Wiensco 810 big bore).
Project:
www.kzrider.com/forum/11-projects/607213...sr-1981-z750l-engine
Please Log in or Create an account to join the conversation.
- VTEC
- Offline
- User
- Posts: 558
- Thank you received: 80
A buddy showed me a quick repair on the cam cap bolts. Clean out the hole and use a grade 8 1/4" 20 flange bolt of the same length. Just run it in, no tapping required. Sounds hacky but it's a strong repair. Handles 12 ft/lbs no problem.
KZ1000-K2
ZRX1100
XR400R
Please Log in or Create an account to join the conversation.
- SWest
- Offline
- Sustaining Member
- 10 22 2014
- Posts: 22967
- Thank you received: 2749
Steve
Please Log in or Create an account to join the conversation.
- Scirocco
- Offline
- Premium Member
- Never change a running system
- Posts: 4196
- Thank you received: 2063
Stainless Steel: >15-20 % Chrome and >5-15 % Nickel = austenitic structure = non-magnetic
Stainless Steel: <15-20 % Chrome and <5-15 % Nickel = ferritic structure = magnetic
< = less than X%
> = more than X%
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Please Log in or Create an account to join the conversation.
- zed1015
- Offline
- User
- Posts: 3023
- Thank you received: 1554
Never had any that weren't.
I have genuine Armstrong Helicoils that use the pre compressing tools and the more common Re-coil and V-coils inserts with the simple T bar installer and they are all non magnectic.
Would be nice if they were as it can be a pain getting the tang out of the bottom of the hole.
That is here in the UK though. don't know what you are getting in the US..
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-
Please Log in or Create an account to join the conversation.
- Scirocco
- Offline
- Premium Member
- Never change a running system
- Posts: 4196
- Thank you received: 2063
Easy in an easy out, quality "Made in Germany" :laugh: :laugh: :laugh:
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Please Log in or Create an account to join the conversation.
- VTEC
- Offline
- User
- Posts: 558
- Thank you received: 80
SWest wrote: I did that in the 70's. It only worked for a while.
Steve
What do you mean worked for a while? Pulled the threads with the next set of cams?
KZ1000-K2
ZRX1100
XR400R
Please Log in or Create an account to join the conversation.
- SWest
- Offline
- Sustaining Member
- 10 22 2014
- Posts: 22967
- Thank you received: 2749
Steve
Please Log in or Create an account to join the conversation.
- Dr. Gamma
- Offline
- Sustaining Member
- Posts: 1227
- Thank you received: 676
Scirocco wrote: We here in Germany have the magnetic Helicoil inserts.
Easy in an easy out, quality "Made in Germany" :laugh: :laugh: :laugh:
We build'em good in Germany eh Heine!!!!
1972 H2 750 Cafe Racer built in 1974.
1976 KH400 Production Road Racer.
1979 Kz1000 MK. II Old AMA/WERA Superbike.
1986 RG500G 2 stroke terror.
1986 GSXR750RG The one with the clutch that rattles!
Up in the hills near Prescott, Az.
Please Log in or Create an account to join the conversation.