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Probably a really stupid question
- stokes
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1980 KZ1000B Ltd
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- khungerf
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-Lee
'84 GPZ550
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- stokes
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Yes,I think Z1 parts or Z1 enterprises has it.khungerf wrote: Is this special shim reoval tool still available?
1980 KZ1000B Ltd
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- TexasKZ
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1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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- kaw-a-holic
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Nessism wrote: You have a bunch of valves at the minimum clearance spec. Personally, I'd move them up to the middle-upper end of the spec range to buy you some time before you have to go back inside the engine.
If you are anxious to get the job done wire ties can be used instead of the shim tool. Read about it here if interested... members.dslextreme.com/users/bikecliff/i...lve_tool_zip_tie.pdf
I have two different tools and the ziptie is by far my favorite method.
Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project
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- missionkz
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#2 exhaust shim to the very next smaller shim number.
In other words, if it is a #280, I'd use a #275.
Then ride the bike for a couple thousand miles and check them again.
Bruce
1977 KZ1000A1
2016 Triumph T120 Bonneville
Far North East Metro Denver Colorado
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- Bama704
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The bike was parked for a week in my garage before I took the valve cover off, so no, it wasn't a warm engine...
1977 KZ900
Carbs are late model 1975 28mm
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- missionkz
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OK The service manual states to check cold but I check mine with the engine pretty warm.Bama704 wrote: Not super anxious to get these changed out, so I ordered the tool and will see how that goes.
The bike was parked for a week in my garage before I took the valve cover off, so no, it wasn't a warm engine...
That could imply that when hot , the engineers expected that gap to close up a bit.
However, I still try to get right in the middle of that .002"-.004" when warm and for sure, favor the fatter setting for the exhaust side.
I'd rather have them a very little bit loose and (maybe a bit more noise) but it is not really that noticeable.
If that exhaust valve is set too tight and the cam takes pressure off the valve's seat (the valve doesn't clamp down tight into the valve seat), it will over heat and damage the seat or the valve.
Then you have some big $$ to spend on something that was stupid simple to avoid.
But I have had a few running at .002" for many months and when checking again warm near the end of the season,, they were still around + .002".
I don't know what the general consensus is here about checking clearances hot or cold... but I've been doing it this way since 1974-1975 and have never burned a valve.... bent them being stupid though! LOL
Bruce
1977 KZ1000A1
2016 Triumph T120 Bonneville
Far North East Metro Denver Colorado
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- Bama704
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Clearance :
Intake / Exhaust
1 - .002 (.05mm) / .004 (.1mm)
2 - .003 (.762mm) / <.0015 (.0381mm)
3 - .002 (.05mm) / .003 (.0762mm)
4 - .0025 (.0635mm) / .003 .0762mm)
Shim Size :
Intake / Exhaust
1 - 250 / 280
2 - 250 / 285
3 - 280 / 275
4 - 275 / 270
Which ones would you change out? Should I try and get the clearances set to .1mm on the intake and .15mm on the exhaust side?
1977 KZ900
Carbs are late model 1975 28mm
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- missionkz
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I don't think there is any such thing as a 258.... probably a 250.Bama704 wrote: I ended up getting the stupid motion pro tool and it was awful and I could only get one shim out. So I used the zip tie method which worked great. Here are my measurements
Clearance :
Intake / Exhaust
1 - .002 (.05mm) / .004 (.1mm)
2 - .003 (.762mm) / <.0015 (.0381mm)
3 - .002 (.05mm) / .003 (.0762mm)
4 - .0025 (.0635mm) / .003 .0762mm)
Shim Size :
Intake / Exhaust
1 - 250 / 280
2 - 250 / 258
3 - 280 / 275
4 - 275 / 270
Which ones would you change out? Should I try and get the clearances set to .1mm on the intake and .15mm on the exhaust side?
So if yes, a 250, I'd buy a 245 for #2 exhaust.
Bruce
1977 KZ1000A1
2016 Triumph T120 Bonneville
Far North East Metro Denver Colorado
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- Bama704
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1977 KZ900
Carbs are late model 1975 28mm
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- KZB2 650
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1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.
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