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exhaust crush gaskets
- cafebrat
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17 Feb 2016 11:46 #711105
by cafebrat
83 Kawasaki Kz1100 LTD
81 Honda cm400
72 Suzuki T500 Titan** 2-stroke
exhaust crush gaskets was created by cafebrat
Hey guys, Just wondering if anyone ever reuses their exhaust crush gaskets. Its a pain in the ass to replace them every time you do an oil change...talk about an annoying design flaw. I'll either reuse the ones i had on for a month before winter or just order like 3 or 4 sets so i can quit ordering them so often.
83 Kawasaki Kz1100 LTD
81 Honda cm400
72 Suzuki T500 Titan** 2-stroke
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- 9er rider
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17 Feb 2016 11:59 #711107
by 9er rider
76 kz 900 1075 76 kz 900 a4 78 kz 1000 ltd
Replied by 9er rider on topic exhaust crush gaskets
z1 ent. sells a fiber gasket that is reusable.
76 kz 900 1075 76 kz 900 a4 78 kz 1000 ltd
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- SWest
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- 10 22 2014
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17 Feb 2016 12:36 #711115
by SWest
Replied by SWest on topic exhaust crush gaskets
I've reused mine for years. Some are doubled up.
Steve
Steve
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- cafebrat
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17 Feb 2016 13:15 #711121
by cafebrat
83 Kawasaki Kz1100 LTD
81 Honda cm400
72 Suzuki T500 Titan** 2-stroke
Replied by cafebrat on topic exhaust crush gaskets
Thanks guys, I'm going to try and reuse mine. If i get an exhaust leak ill try the reuseable fiber gasket.
83 Kawasaki Kz1100 LTD
81 Honda cm400
72 Suzuki T500 Titan** 2-stroke
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- SWest
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17 Feb 2016 13:56 #711133
by SWest
Replied by SWest on topic exhaust crush gaskets
I have two susie flanges on mine. FOXY :whistle: I used # 10 aluminum wire as a shim. They are deeper than the stock ones. I'll be ordering some new ones soon but will still have to keep the two shims.
Steve
Steve
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- bountyhunter
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17 Feb 2016 14:13 #711137
by bountyhunter
1979 KZ-750 Twin
Replied by bountyhunter on topic exhaust crush gaskets
I tried to reuse copper gaskets once and they leaked so I just bought a bunch so I would never be tempted to do that again. On the right side, I absolutely MUST use double gaskets (even new ones) to get a seal. I Krazy glue two together and use that.
1979 KZ-750 Twin
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- z1kzonly
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17 Feb 2016 14:15 #711138
by z1kzonly
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
Replied by z1kzonly on topic exhaust crush gaskets
Double them up, after crushed down! And use High Temp RTV Red, Copper or Black silicone. Plenty of that out there.
I have used high temp RTV silicone on my Harley pipes for 35 years! And never used a gasket
I have used high temp RTV silicone on my Harley pipes for 35 years! And never used a gasket
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
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- Olajoe
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17 Feb 2016 16:18 #711156
by Olajoe
Replied by Olajoe on topic exhaust crush gaskets
Say no to reusing them here. I'd rather do everything I can the first time without second guessing whether or not it'll work. But this mindset is what I've noticed that works on my ride. Will also add, the more effort put into prep, usually ends with better results. I certainly wouldn't surface the pipes, spray coat everything, then reuse the gasket with fingers crossed. My bike - at least - doesn't like it that way. Once the pipes are on hopefully it's micro adjustments from there if any. 0 down time.
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- SWest
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17 Feb 2016 16:26 #711158
by SWest
Replied by SWest on topic exhaust crush gaskets
New is best but sometimes make do is a must.
Steve
Steve
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17 Feb 2016 16:29 #711159
by Olajoe
Replied by Olajoe on topic exhaust crush gaskets
yes, i understand and agree, same here make do with what have.
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- Nessism
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17 Feb 2016 16:55 #711166
by Nessism
Replied by Nessism on topic exhaust crush gaskets
My bike leaked on one pipe despite using the OEM exhaust system and brand new crush gaskets. Wasted a lot of time loosening, repositioning, tightening again, etc, but couldn't get rid of the leak. In the end I used new crush gaskets AND a fiber gasket on each port, which solved the issue.
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- loudhvx
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18 Feb 2016 09:57 #711298
by loudhvx
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Replied by loudhvx on topic exhaust crush gaskets
I've reused them with success, but only if the crush washer never fell out. Once it's out, or moves, I don't think I could get it back to the original position to seal. Normally I get new ones, but if you are doing it on every oil change then...
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
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