KZ1000P Valve adjustment

  • ThatGPzGuy
  • Topic Author
  • Offline
  • Sustaining Member
  • More Sparky than Speed Racer
More
03 Oct 2015 11:41 #693160 by ThatGPzGuy
KZ1000P Valve adjustment was created by ThatGPzGuy
Hey Gang, doing the right thing and checking the valves on my '01 KZP.
What a PITA. I have the Motion Pro Tool and I am able to get to the 1 and 4 intake and exhaust valves. The Inside ones are pretty tough.
I also noticed this:
[IMG

Looks like the cam bearing has slipped to the right? Or is this normal?
If I have to repair this I might as well pull the cams. At least is would be easier to check the shims...

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

Please Log in or Create an account to join the conversation.

More
03 Oct 2015 12:33 #693172 by jackleberry
Replied by jackleberry on topic KZ1000P Valve adjustment
:sick:

ThatGPzGuy wrote: Hey Gang, doing the right thing and checking the valves on my '01 KZP.
What a PITA. I have the Motion Pro Tool and I am able to get to the 1 and 4 intake and exhaust valves. The Inside ones are pretty tough.
I also noticed this:


Looks like the cam bearing has slipped to the right? Or is this normal?
If I have to repair this I might as well pull the cams. At least is would be easier to check the shims...



That's not normal. You need to fix it. Hopefully the bearing isn't damaged. Yeah that motion pro tool is a joke. I just take off the cam caps. If you zip tie the camchain to the camshaft sprockets you can do it without messing up the cam timing. Taker it slow and be careful, those bolts are easy to strip. Don't torque them any tighter than 80 inch/lbs.

1997 KZ1000P (P16)
2001 KZ1000P (P20)

Please Log in or Create an account to join the conversation.

  • SWest
  • Offline
  • Sustaining Member
  • 10 22 2014
More
03 Oct 2015 12:39 #693174 by SWest
Replied by SWest on topic KZ1000P Valve adjustment
At least take off that one cap. Is it turned around? There's a cut out that keeps this from happening. I'm buying the factory style tool. Too easy to strip out the threads. :unsure:
I salute you for doing this sir. ;)
Steve

Please Log in or Create an account to join the conversation.

  • ThatGPzGuy
  • Topic Author
  • Offline
  • Sustaining Member
  • More Sparky than Speed Racer
More
03 Oct 2015 15:25 #693201 by ThatGPzGuy
Replied by ThatGPzGuy on topic KZ1000P Valve adjustment
It looks like it just shifted to the right.
[IMG

I don't see any damage to the journal:
[IMG


Weird. I don't know how this can happen unless it was installed that way.

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

Please Log in or Create an account to join the conversation.

  • SWest
  • Offline
  • Sustaining Member
  • 10 22 2014
More
03 Oct 2015 15:40 #693204 by SWest
Replied by SWest on topic KZ1000P Valve adjustment
It happens. Make sure there is no oil under it. You can see how it shifted.
Steve
The following user(s) said Thank You: ThatGPzGuy

Please Log in or Create an account to join the conversation.

  • ThatGPzGuy
  • Topic Author
  • Offline
  • Sustaining Member
  • More Sparky than Speed Racer
More
03 Oct 2015 16:00 #693206 by ThatGPzGuy
Replied by ThatGPzGuy on topic KZ1000P Valve adjustment
On the valves. Four were too tight (2 ex and 2 in) and the other four were within spec.
Should run much better when I am done.

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

Please Log in or Create an account to join the conversation.

More
03 Oct 2015 16:39 #693212 by daveo
Replied by daveo on topic KZ1000P Valve adjustment

ThatGPzGuy wrote: On the valves. Four were too tight (2 ex and 2 in) and the other four were within spec.
Should run much better when I am done.


Finished with mine two days ago, and had one shim thickness change (250 to 255), on one exhaust valve. The rest were great after 5000 miles. I am amazed at the significant improvement in engine performance and smoothness after such a small change like this, and the carb (re)sync that followed. :)

1982 KZ1100-A2

Please Log in or Create an account to join the conversation.

More
03 Oct 2015 18:24 #693226 by jackleberry
Replied by jackleberry on topic KZ1000P Valve adjustment

daveo wrote:

ThatGPzGuy wrote: On the valves. Four were too tight (2 ex and 2 in) and the other four were within spec.
Should run much better when I am done.


Finished with mine two days ago, and had one shim thickness change (250 to 255), on one exhaust valve. The rest were great after 5000 miles. I am amazed at the significant improvement in engine performance and smoothness after such a small change like this, and the carb (re)sync that followed. :)


And now you can see why everybody recommends doing the valves before dicking with the carbs ;)

1997 KZ1000P (P16)
2001 KZ1000P (P20)

Please Log in or Create an account to join the conversation.

More
03 Oct 2015 18:25 #693227 by jackleberry
Replied by jackleberry on topic KZ1000P Valve adjustment

ThatGPzGuy wrote: On the valves. Four were too tight (2 ex and 2 in) and the other four were within spec.
Should run much better when I am done.


So what did you do to lock that bearing back in place? In the picture, it does look like it has worn unevenly due to having shifted...

1997 KZ1000P (P16)
2001 KZ1000P (P20)

Please Log in or Create an account to join the conversation.

  • SWest
  • Offline
  • Sustaining Member
  • 10 22 2014
More
03 Oct 2015 18:37 #693230 by SWest
Replied by SWest on topic KZ1000P Valve adjustment
The proper way would have been plasti gauge. I would have taken a punch to the boss in two places so it wouldn't shift again. I didn't suggest it because it could have caused more harm than good if done wrong.
Steve

Please Log in or Create an account to join the conversation.

  • ThatGPzGuy
  • Topic Author
  • Offline
  • Sustaining Member
  • More Sparky than Speed Racer
More
04 Oct 2015 06:22 #693263 by ThatGPzGuy
Replied by ThatGPzGuy on topic KZ1000P Valve adjustment

jackleberry wrote:

ThatGPzGuy wrote: On the valves. Four were too tight (2 ex and 2 in) and the other four were within spec.
Should run much better when I am done.


So what did you do to lock that bearing back in place? In the picture, it does look like it has worn unevenly due to having shifted...


I have not done anything yet. What would you recommend? Replace them all?

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

Please Log in or Create an account to join the conversation.

More
04 Oct 2015 08:34 #693274 by daveo
Replied by daveo on topic KZ1000P Valve adjustment

ThatGPzGuy wrote:

jackleberry wrote:

ThatGPzGuy wrote: On the valves. Four were too tight (2 ex and 2 in) and the other four were within spec.
Should run much better when I am done.


So what did you do to lock that bearing back in place? In the picture, it does look like it has worn unevenly due to having shifted...


I have not done anything yet. What would you recommend? Replace them all?


Not that I'm any kind of expert, or may have worthy advice to take...but I would just replace that pair of bearings and leave it at that.
It doesn't appear that the cam bearing journal was damaged at all, but if that bearing were slightly further over, we'd be discussing where to get a good motor. My guess is that it was an assembly mistake, and has not shifted since...how would or could it? :unsure:

1982 KZ1100-A2

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum