Z1b Oil Cooler Upgrade/Relocation

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18 Jul 2015 11:42 - 18 Jul 2015 11:44 #681515 by Move0ver
Z1b Oil Cooler Upgrade/Relocation was created by Move0ver
Ok so here we are on my quest for "kaizen" (continuous improvement).

I'd like to upgrade the oil cooler as well as it's location.

Here's where it is currently, behind the side cover, as done by the previous owner years ago and seemingly a not uncommon placement back in the 70's/80's:


The stock mounting bracket is taken over by the rickman fairing stops (at the top of the photo):


Anyone have any suggestions? I kind of like the look of the oil coolers mounted on the tail... behind the rider, but I don't really want to drill holes in my plastics.



I'd like to look into upgrading the cooler to a derale or lockhart period piece as well as braided lines too.

any ideas are greatly appreciated.
Last edit: 18 Jul 2015 11:44 by Move0ver.

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18 Jul 2015 11:56 #681517 by StreetfighterKz
Replied by StreetfighterKz on topic Re:Z1b Oil Cooler Upgrade/Relocation
Why not either use the same mounting bolts for the fairing bracket or weld appropriate tabs the the bracket itself?

Later, Doug

1978 z1000 Streetfighter
1976 z900 Stripfighter (work in progress)
1983 Gpz750 Resto-Mod
1989 Vmax

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18 Jul 2015 12:02 #681518 by Move0ver
Replied by Move0ver on topic Re:Z1b Oil Cooler Upgrade/Relocation
I was thinking that... taking a oil cooler bracket and bending it out a bit so it fits over the steering stop bracket. unless I just cut an oil cooler bracket down the middle and widen it 1/4" so it fits perfectly.

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  • SWest
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  • 10 22 2014
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18 Jul 2015 12:31 #681521 by SWest
Replied by SWest on topic Re:Z1b Oil Cooler Upgrade/Relocation
It would be better in the wind up front. That's where I had mine. Too bad I didn't remount it and lost the fittings in the fire. :( Now I have to find some.
Steve

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18 Jul 2015 18:04 #681560 by spdygon
Replied by spdygon on topic Z1b Oil Cooler Upgrade/Relocation
If your engine is stock ....8.5.1 comp. You don't need one. If u want for looks then u need to play with it till u get an idea of a bracket.
By the way nice looking motorcycle.

1982 GS1000sz Katana ( #15...17K Miles)
1982 GS1000sz Katana ( # 297....7100k Miles)
1978 Kz1000 Z1R. 10K Miles1
1978 kz1000 z1r 27k miles
1977 KZ 1000 A ( Project ) 54K Miles
1976 Kz900A4 (Red)21K miles
1976 Kz900A4 ( Red)7500 miles
1974 Z1 900 project

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18 Jul 2015 19:33 #681569 by Move0ver
Replied by Move0ver on topic Z1b Oil Cooler Upgrade/Relocation
thanks!

I'm on my first overbore, still doing the break in process. The weather here in KY is starting to get hot so I'd like to make sure I'm keeping
things cool (without overcooling obviously)

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18 Jul 2015 20:44 - 18 Jul 2015 20:46 #681577 by spdygon
Replied by spdygon on topic Z1b Oil Cooler Upgrade/Relocation
Overbore....? U talking about .5 or 1mm over....and is it at same as original 8.5 to 1 comp. If so then it will be ok.
I drove my 77kz1000 in South Texas for 12 years ...over 56k miles. Use to take it to the drag races and run it hard on the streets. Only thing ever needed where the valve seals.

1982 GS1000sz Katana ( #15...17K Miles)
1982 GS1000sz Katana ( # 297....7100k Miles)
1978 Kz1000 Z1R. 10K Miles1
1978 kz1000 z1r 27k miles
1977 KZ 1000 A ( Project ) 54K Miles
1976 Kz900A4 (Red)21K miles
1976 Kz900A4 ( Red)7500 miles
1974 Z1 900 project
Last edit: 18 Jul 2015 20:46 by spdygon.

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19 Jul 2015 08:03 #681620 by Patton
Replied by Patton on topic Z1b Oil Cooler Upgrade/Relocation
For reference, here's a pic of the Lockhart oil cooler with its mounting components as supplied by the manufacturer:


Mounting options include eye bolts directly to the cooler or to a simple plate onto which the cooler is attached.

Eye bolts directly to cooler:


Eye bolts to plate to cooler:



Bare braided hoses are prone to rub against and damage painted and metal parts.
Would recommend using the type of braided hoses that have a soft clear covering.

The black rubber hoses virtually disappear when routed under the tank along the frame rails.

My Lockhart oil coolers don't have a means to regulate the extent of cooling, but I've not experienced -- or never noticed -- an over-cooling condition.

I concur with others' opinions that a cooler isn't necessary with stock engines supplied by Kawasaki without them. But back in the 70's, they were a very popular aftermarket accessory.

Good Fortune! :)

1973 Z1
KZ900 LTD
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19 Jul 2015 15:58 #681676 by Move0ver
Replied by Move0ver on topic Z1b Oil Cooler Upgrade/Relocation
appreciate the advice and the pictures!

I've seen people use bypasses for the oil coolers so as to not use them until the oil temps reach certain levels... but that's some next level stuff I don't really want to bother with.

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19 Jul 2015 16:07 #681677 by ed spangler
Replied by ed spangler on topic Z1b Oil Cooler Upgrade/Relocation
It seems I remember reading somewhere that these engines actually had very low oil preessure, something on the order of 5-10 PSI ????
IF and I repeat IF that is correct.... it would seem to me that a cooler would be counter -productive??
Not saying I have all the answers!!....I bet Patton, 650Ed , SWEST or Jeff or Larry knows and will respond!
Curiosity Piqued!
Ed

Have 1975 Kawasaki Z1-B & 2003 Harley Davidson Heritage Softail Classic
Had Hondas, Harleys and many ,many Z Series Kaws both Std. & LTD's

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  • SWest
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  • 10 22 2014
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19 Jul 2015 19:40 #681715 by SWest
Replied by SWest on topic Z1b Oil Cooler Upgrade/Relocation
The primary purpose of oil is for cooling. On some motors a cooler is a must. The more that's done to it creates more heat. A stock 8.5/1 motor can get along fine without one. The more ponies it puts out, the more need for a cooler.
Steve

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19 Jul 2015 21:00 #681724 by Patton
Replied by Patton on topic Z1b Oil Cooler Upgrade/Relocation


The low pressure is more than enough to lube the roller bearings throughout the motor (including needle bearings where the rods' lower ends attach to the crankshaft).

There's a large volume of oil being pumped at 2.8 psi.

I don't know how many gallons per minute. But learned the hard way when starting the engine with a detached oil hose. Which poured what seemed like at least a quart onto the garage floor within a second or two. :pinch:

Good Fortune! :)

1973 Z1
KZ900 LTD
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