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PLEASE READ-- NEED HELP!!
- 78kzturbo
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- HBKwaka
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LarryC wrote: Gut the tensioner.
Spray off the area with brake clean to remove oil traces..DO NOT SUBSTITUTE CARB CLEANER.
Apply tape to the indicated areas in the pics. Also on the tensioner body where the epoxy may get on it. Goal is to keep epoxy off the tensioner so it doesn't chip away when you remove the tensioner again...
Seeing as how it angles down a bit, probably put some tape over the epoxy plugged hole to keep it from running out.
If you mix the JB and give it a little time to form into a tighter mix before you apply it, you'll be better off. It's pretty runny at first. Heat also helps the cure and speeds the cure time. Hair dryer would work..
Install gutted tensioner and torque bolts to 8 ft/lbs [plenty of torque..no need for more]
Apply small amount of epoxy and let it set overnight.
Tomorrow remove the tensioner, remove the tape...assemble the tensioner [not the side plunger] and install. Torque to 8 ft/lbs. Make sure your timing marks are correct for the cams...turn motor over two revolutions and align timing marks & verify correct cam timing.... THEN bolt the valve cover on...THEN install the side plunger, spring, aluminum washer and cap on the tensioner...
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^^^^ Larry gave you the fix. All else will fail.
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- KzChop82
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Super nice guy and his work is excellent. He did some valve work for me last month.
Highly recommend him for any shop work that's out of your work range.
Clinton, NJ
Custom chopper, 1982 KZ 1000 M2 CSR engine, K&N Pod Filters
PICTURES AND GOPRO VIDEOS!! :
www.dropbox.com/sh/jipz3l8nhzr4jge/AABbm...OC3sqlhCSLxH5Fa?dl=0
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- KzChop82
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It's a beautiful thing...
Just waiting for my manual tensioner to arrive- and I'll be on my way!
Clinton, NJ
Custom chopper, 1982 KZ 1000 M2 CSR engine, K&N Pod Filters
PICTURES AND GOPRO VIDEOS!! :
www.dropbox.com/sh/jipz3l8nhzr4jge/AABbm...OC3sqlhCSLxH5Fa?dl=0
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- NakedFun
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Cory
2008 Kawasaki Concours 14
1999 Kawasaki ZRX1100
1976 Kawasaki KZ900
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- KzChop82
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Thanks for the compliment.
Clinton, NJ
Custom chopper, 1982 KZ 1000 M2 CSR engine, K&N Pod Filters
PICTURES AND GOPRO VIDEOS!! :
www.dropbox.com/sh/jipz3l8nhzr4jge/AABbm...OC3sqlhCSLxH5Fa?dl=0
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- SWest
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- 10 22 2014
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Steve
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- SWest
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- 10 22 2014
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Steve
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- KzChop82
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I read zeds procedure- then I read that some people do the same thing and then back off a quarter turn before tightening everything down.
Trying to get my plan down before it arrives.
Clinton, NJ
Custom chopper, 1982 KZ 1000 M2 CSR engine, K&N Pod Filters
PICTURES AND GOPRO VIDEOS!! :
www.dropbox.com/sh/jipz3l8nhzr4jge/AABbm...OC3sqlhCSLxH5Fa?dl=0
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- SWest
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- 10 22 2014
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That's how I'd do it.
Steve
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