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does this sound like the clutch???(kz5550 help!!!)
- whirlwind598
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Im with Tyrell on the actuator needing adjustment, if you have it too far in then it won't fully disengage, likewise if it is too far out it may not release.
Did you hear a loud pop when it stopped working?
Come to think of it your bikes system is probably different than mine. Thus I've no idea.
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- lightitup
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81 kz 550 ltd
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- Tyrell Corp
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Sounds like your clutch is stuck on, there are three adjusters: the casing, the cable and the lever, do it in that order.
Stick it on the centrestand or lift the backwheel once you have removed the l/h front sprocket cover casing, the clutch will be fully engaged (lever fully out, even though not connected) assuming it is not chronically slipping. Hit the starter and if you have drive to the back wheel then assume it is a clutch adjustment issue.
If you tilt the bike over a bit further than the side stand you can open the clutch drum without draining the oil.
1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
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- RonKZ650
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321,000 miles on KZ's that I can remember. Not going to see any more.
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- Tyrell Corp
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masked the original adjustment problem?
I looked down the oil fill hole when turning the rear wheel and the clutch basket was only moving verry little and it looked like the plates where pushed away from the motor
1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
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- whirlwind598
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The operating arm or ramp/ball mech. Can be misadjusted to the point that it pops out of its home, I had that exact problem last year I badgered some of the more seasoned riders about. It might not be his issue but it was a possibility.RonKZ650 wrote: Clutch plates can't go bad in that way, adjustment can't go bad either causing it, the ramp/ball release mech can't cause it either. Take off your left side engine cover, takes 10 minutes, Find the sprocket has come off the splines onto the threaded end of the shaft, if you're lucky the nut may still be there, if not you need a new nut. I'll guarantee you beyond a shadow of a doubt this is the problem. They sell crap aftermarket front sprockets that have no provision for a lock washer, the nut gets installed and later comes loose and falls off. Common problem.
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- Tyrell Corp
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OP when you take your clutch drum apart, if the adjustment doesn't fix it, check your clutch centre nut is tight.
They are tourqued crazy tight at the factory and difficult enough to remove without air tools. So tight actually that kawasaki recommend replacing the nut whenever it is disturbed as the threads deform. That basket is on a splined shaft, not sure on this but a few mm play from a loose centre nut would still engage the primary gear drive gears but could it affect clutch operation?
If the engine has been split or the primary clutch replaced previously this centre nut would have been disturbed.
1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
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- 650ed
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1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- RonKZ650
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Just for info, I've had the nut come off the clutch basket also, and what that does is mimmick a bad cable. As the nut backs off, the cable needs tightened to compensate for the basket moving outward, it moves outward more and more, then finally the nut comes off, and you are stuck with no way to pull in the clutch, so stuck in gear. Finally is not really a good word, as by the time you notice a problem with clutch having too much freeplay, tighten the cable and continue riding, the nut will come off whithin 50 miles. This sounds opposite of the problem if you're stuck in neutral, however every motorcycle is different. It's possible the entire basket moved outward enough to where the basket gear no longer meshes with the transmission, so in that case it could be a consideration, but doubtful. Did you say the clutch cable/lever freeplay is ok at this point? If so it's not the clutch I'll still wager.
321,000 miles on KZ's that I can remember. Not going to see any more.
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- whirlwind598
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- Tyrell Corp
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This clutch centre nut that went awol, had it been disturbed do you know?
1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
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- lightitup
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81 kz 550 ltd
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