does this sound like the clutch???(kz5550 help!!!)

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does this sound like the clutch???(kz5550 help!!!)

22 Feb 2015 15:01
#662404
so i was riding on a long trip yesterday when all of a sudden i lost all power to the rear wheel like its stuck in N. i can hear it clicking into gear when i try shifting like it should it just doesnt want to engage the rear wheel. i did an oil change the day before the trip and the clutch seemed to be slipping a bit the morning of the trip i wasnt taking off like i should have been. she has about 27.5k miles on her ATM. do you think replacing the clutch plates would fix the issue or could it be something else in the tranny the motor runs just fine
81 kz 550 ltd

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  • FrednJean
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Re: does this sound like the clutch???(kz5550 help!!!)

22 Feb 2015 15:23
#662408
Some clutches don't like some oils.
What type of oil did you use?
Also might want to check your clutch lever adjustment.
Good luck.
1983 KZ550
2006 FJR 1300

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  • TexasKZ
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Re: does this sound like the clutch???(kz5550 help!!!)

22 Feb 2015 15:48
#662409
There are numerous possibilities.

Did you use automotive oil, or oil made specifically for wet clutch motorcycles? It does make a difference.

Did the drive chain break?

Did the drive (front) sprocket come off the output shaft?


If it happened while you were shifting, it could be a bent or broken shift fork. It could also be a broken and jammed up clutch release mechanism.

Could also be caused by the entire clutch assembly coming loose from the end of the crankshaft.

Clutch plates generally wear very gradually and give you plenty of warning before they quit.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

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Re: does this sound like the clutch???(kz5550 help!!!)

22 Feb 2015 15:50
#662410
Be sure to first check the nut that holds the front sprocket on. If that nut comes off you will immediately experience the symptoms you describe. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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Re: does this sound like the clutch???(kz5550 help!!!)

22 Feb 2015 15:50 - 22 Feb 2015 15:52
#662411
Get your factory service manual out and check the easy stuff first.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
Last edit: 22 Feb 2015 15:52 by TexasKZ. Reason: fookin android tablet"keyboard."

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Re: does this sound like the clutch???(kz5550 help!!!)

22 Feb 2015 16:24
#662417
No eBay APP ID and/or Cert ID defined in Kunena configurationSounds like more than clutch slippage to have no drive at all, does the clutch lever feel right? Have you tried adjusting it? is the clutch releasing?

Front sprocket coming off likely - has the chain gone slack? Does it freewheel smoothly in nuetral?

Clutch drum centre nut or primary gear going awol not sure it is even possible , look through the oil filler cap with a torch and see if the clutch basket is spinning. Transmission locked in neutral maybe ,

Ed good call, but on the 550's it is a lockplate with two m6 bolts rather than a nut. like this:

1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
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Re: Re:does this sound like the clutch???(kz5550 help!!!)

22 Feb 2015 17:41
#662427
Chain is fine, i use valvaline motorcycle oil, clutch was acting a little weird before it died. I looked in the oil cap at the clutch and the plates are pushed away from the motor so im still thinking its a stuck clutch
81 kz 550 ltd

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Re: Re:does this sound like the clutch???(kz5550 help!!!)

22 Feb 2015 17:42
#662428
Play in the clutch cable feels normal as well
81 kz 550 ltd

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  • whirlwind598
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Re: Re:does this sound like the clutch???(kz5550 help!!!)

22 Feb 2015 22:18
#662448
When you have the bike on its center stand can you rotate the wheel while it is in gear?

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Re: Re:does this sound like the clutch???(kz5550 help!!!)

23 Feb 2015 05:26 - 10 Mar 2015 09:04
#662456
nevermind.
Last edit: 10 Mar 2015 09:04 by martin_csr.

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Re: Re:does this sound like the clutch???(kz5550 help!!!)

23 Feb 2015 09:35
#662477
yes i can still move the rear when its in gear
81 kz 550 ltd

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Re: Re:does this sound like the clutch???(kz5550 help!!!)

23 Feb 2015 09:39
#662478
Those ball and ramp pushrod actuators are a bit fiddly to set up, also there is a 3/8 ball between the pusher and pushrod.

What I said about the clutch basket spinning, dropped a bit of a clanger there, it was late and the red wine had muddled me... but if you have narrowed it down to a clutch not releasing then it is most likely adjusting the actuator as above.
1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces

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