does this sound like the clutch???(kz5550 help!!!)

More
22 Feb 2015 15:01 #662404 by lightitup
so i was riding on a long trip yesterday when all of a sudden i lost all power to the rear wheel like its stuck in N. i can hear it clicking into gear when i try shifting like it should it just doesnt want to engage the rear wheel. i did an oil change the day before the trip and the clutch seemed to be slipping a bit the morning of the trip i wasnt taking off like i should have been. she has about 27.5k miles on her ATM. do you think replacing the clutch plates would fix the issue or could it be something else in the tranny the motor runs just fine

81 kz 550 ltd

Please Log in or Create an account to join the conversation.

More
22 Feb 2015 15:23 #662408 by FrednJean
Some clutches don't like some oils.
What type of oil did you use?
Also might want to check your clutch lever adjustment.
Good luck.

1983 KZ550
2006 FJR 1300

Please Log in or Create an account to join the conversation.

More
22 Feb 2015 15:48 #662409 by TexasKZ
There are numerous possibilities.

Did you use automotive oil, or oil made specifically for wet clutch motorcycles? It does make a difference.

Did the drive chain break?

Did the drive (front) sprocket come off the output shaft?


If it happened while you were shifting, it could be a bent or broken shift fork. It could also be a broken and jammed up clutch release mechanism.

Could also be caused by the entire clutch assembly coming loose from the end of the crankshaft.

Clutch plates generally wear very gradually and give you plenty of warning before they quit.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

Please Log in or Create an account to join the conversation.

More
22 Feb 2015 15:50 #662410 by 650ed
Be sure to first check the nut that holds the front sprocket on. If that nut comes off you will immediately experience the symptoms you describe. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

Please Log in or Create an account to join the conversation.

More
22 Feb 2015 15:50 - 22 Feb 2015 15:52 #662411 by TexasKZ
Get your factory service manual out and check the easy stuff first.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 22 Feb 2015 15:52 by TexasKZ. Reason: fookin android tablet"keyboard."

Please Log in or Create an account to join the conversation.

  • Tyrell Corp
  • Offline
  • User
  • "You were made as well as we could make you"
More
22 Feb 2015 16:24 #662417 by Tyrell Corp
Replied by Tyrell Corp on topic does this sound like the clutch???(kz5550 help!!!)
No eBay APP ID and/or Cert ID defined in Kunena configurationSounds like more than clutch slippage to have no drive at all, does the clutch lever feel right? Have you tried adjusting it? is the clutch releasing?

Front sprocket coming off likely - has the chain gone slack? Does it freewheel smoothly in nuetral?

Clutch drum centre nut or primary gear going awol not sure it is even possible , look through the oil filler cap with a torch and see if the clutch basket is spinning. Transmission locked in neutral maybe ,

Ed good call, but on the 550's it is a lockplate with two m6 bolts rather than a nut. like this:


1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces
The following user(s) said Thank You: 650ed

Please Log in or Create an account to join the conversation.

More
22 Feb 2015 17:41 #662427 by lightitup
Chain is fine, i use valvaline motorcycle oil, clutch was acting a little weird before it died. I looked in the oil cap at the clutch and the plates are pushed away from the motor so im still thinking its a stuck clutch

81 kz 550 ltd

Please Log in or Create an account to join the conversation.

More
22 Feb 2015 17:42 #662428 by lightitup
Play in the clutch cable feels normal as well

81 kz 550 ltd

Please Log in or Create an account to join the conversation.

More
22 Feb 2015 22:18 #662448 by whirlwind598
When you have the bike on its center stand can you rotate the wheel while it is in gear?

Please Log in or Create an account to join the conversation.

More
23 Feb 2015 05:26 - 10 Mar 2015 09:04 #662456 by martin_csr
Last edit: 10 Mar 2015 09:04 by martin_csr.

Please Log in or Create an account to join the conversation.

More
23 Feb 2015 09:35 #662477 by lightitup
yes i can still move the rear when its in gear

81 kz 550 ltd

Please Log in or Create an account to join the conversation.

  • Tyrell Corp
  • Offline
  • User
  • "You were made as well as we could make you"
More
23 Feb 2015 09:39 #662478 by Tyrell Corp
Those ball and ramp pushrod actuators are a bit fiddly to set up, also there is a 3/8 ball between the pusher and pushrod.

What I said about the clutch basket spinning, dropped a bit of a clanger there, it was late and the red wine had muddled me... but if you have narrowed it down to a clutch not releasing then it is most likely adjusting the actuator as above.

1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum