z1 - compression low after wiseco kit rebuild?

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07 Oct 2013 10:00 #609066 by emy111
A year ago I bought a junker z1 900 for $580. It was a POS.
Spent a year getting it all sorted and dialed in.

4 months ago I tore the top end apart.
List of things I did / had done:
- 1015 wiseco kit - 10.25 to 1 compression
- 118 web cams - stock cam gears
- new valves / springs / seals / guides / 3 angle valve job
- has a dyna s advanced a tiny bit
- keihin CR 29 carbs
- kerker with competition baffle
- lockhart oil cooler

I had a legit machine shop do the stuff I can't do.
I did all the assembly work.

The bike seems to run great. It definitely hauls ass. Smooth with no weird noises. No smoking.
Valve clearances are all .13 - .15mm. Double checked them all.

I just did a 3K mile trip around all the great lakes literally 2 weeks after the engine rebuild.
So I've put a ton of miles on it so.
Bike rode great. No issues.
I even pulled the valve cover off after my trip to check things out and it all looks good, and clearances are good still. Cams show no scoring. Good oiling up there.

So my questions are below.

1)
Compression test
My compression on all 4 cylinders is 125psi.
Checked a couple times... hot and wide open throttle.
My gauge is good. All my other bikes read fine.
Shouldn't my compression be way higher? Like... closer to 150-170 ish. Especially with a high compression piston kit?
Isn't 125 too low?
Do the webcam 118 lower my cranking compression to the point where my readings will be this low?

2)
My idle sucks.
I can't get it to idle under 1500rpm to save my life.
No air leaks. New intake boots and used ultra black sealer.
Any thoughts?
If I'm riding the bike, and then come to a stop very quickly, the bike will want to stall. I have to whack the throttle real quick... then it's good and will sit at 1500rpm.

3)
CR 29 carb jetting.
I can't seem to find anyone with a kz and these carbs and find what their jetting is.
My jetting is:
- 110 main jet
- 65 slow jet
- needle in middle position
- uni air filters
Seems okay, but I think it's a hair too rich still.
Plugs look decent. But it's not perfect yet.
Does anyone else have these carbs and let me know what type of settings you have?

Any input is appreciated.
thank you.
-Ed








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  • Motor Head
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07 Oct 2013 10:10 #609072 by Motor Head
Replied by Motor Head on topic z1 - compression low after wiseco kit rebuild?
Did you hold the throttle open, and was the engine warm during the test?

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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07 Oct 2013 10:23 #609076 by emy111
@Motor Head
Yes. I did the compression test hot and wide ope throttle.
I checked it a couple different times on different days after doing rides.
-Ed

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07 Oct 2013 10:48 - 07 Oct 2013 10:48 #609080 by Roadflyer
Replied by Roadflyer on topic z1 - compression low after wiseco kit rebuild?
I had a 79 with a 1045 10.25-1 and Harmon cams that are a little more than what your 118's are.
My compression was 165 on all 4 and it would idle down to 900 just fine.
I'd recommend you degree those cams before you do anything else. Do a wet compression test in case the rings never seated, doubtful that could be a problem, 125 lbs is enough for it to idle properly. When I bought my 79 it had the intake cam advanced 1 tooth, when I put it to spec the compression changed by 30 lbs per cylinder. The compression was 210 when I got it, 180 with the stock cams in the correct position and 165 when I installed the Harmon cams.

1979 kz1000 shaftie rebuild project
1045 wiseco 10.25-1 pistons
Kenny Harmon 380 lift cams
Last edit: 07 Oct 2013 10:48 by Roadflyer.

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07 Oct 2013 11:10 #609083 by turboking
Replied by turboking on topic z1 - compression low after wiseco kit rebuild?
I think member OldManRock used those carbs...maybe check with him for jets/settings recomendations. ;) ;) the WEB 118 grind is considered a "drop in" street or turbo cam......but since you did not degree them ........looks like you bolted them into non adjustable sprockets from the pics :S To answer your question, Yes it can effect compression readings :blink: (Camshaft overlap). :unsure: Your cams really need to be degreed to specs as they could be off index a few degrees... :pinch: ....I even degree stock cams when I use them ... :huh: also what head gasket (I assume cometic) what bore size? ....how far down the hole were your pistons? (deck height).... :huh: did the shop that performed your valve job cut the crap out of the valve seats.....all of these things will effect cranking compression readings :huh: Cams are in time not a tooth off? (recheck cam/ignition timing). :unsure: just throwing all this out there...... :cheer: HTH keep us posted

2005 Kawasaki mean streak
2000 325 H.P. mcXpress turbo Hayabusa
1979 kz 1000 mk II ATP turbo
1975 Z1 960 cc Mr. Turbo
1975 Z1 1428 big block ATP turbo
1976 Kz900 1103 cc ATP turbo
1985 GS 1150E
1983 GS 1100E
1997 Suzuki Bandit 1200S
2001 Kawasaki EX 500 Ninja
1972 Honda cb750 (836cc turbo)

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07 Oct 2013 11:10 #609084 by emy111
@Roadflyer
Good input thanks.

Take a look at the pictures of my advancer / and cams...
I'm pretty sure my cams are set right aren't they? I set the exhaust cam and then counted 28 pins for the intake one.
I'm using a 76 kz900 advance mechanism.
let me know.... thanks again.

Also, maybe this is a dumb question, but how do I degree my cams using stock non adjustable cam gears?

-Ed

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07 Oct 2013 11:16 #609085 by turboking
Replied by turboking on topic z1 - compression low after wiseco kit rebuild?
slot the sprocket holes with a 1/4" round file by hand or have them machined (rotary table) or buy a set of adjustable sprockets (ape or suncoast)$48 at schnitz.... :dry:

2005 Kawasaki mean streak
2000 325 H.P. mcXpress turbo Hayabusa
1979 kz 1000 mk II ATP turbo
1975 Z1 960 cc Mr. Turbo
1975 Z1 1428 big block ATP turbo
1976 Kz900 1103 cc ATP turbo
1985 GS 1150E
1983 GS 1100E
1997 Suzuki Bandit 1200S
2001 Kawasaki EX 500 Ninja
1972 Honda cb750 (836cc turbo)

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07 Oct 2013 11:19 - 07 Oct 2013 11:19 #609086 by turboking
Replied by turboking on topic z1 - compression low after wiseco kit rebuild?
any camshaft can still be out of index, (production tolerances)......... :dry: like I wrote, I even check/degree stock OEM cams..... :pinch:

2005 Kawasaki mean streak
2000 325 H.P. mcXpress turbo Hayabusa
1979 kz 1000 mk II ATP turbo
1975 Z1 960 cc Mr. Turbo
1975 Z1 1428 big block ATP turbo
1976 Kz900 1103 cc ATP turbo
1985 GS 1150E
1983 GS 1100E
1997 Suzuki Bandit 1200S
2001 Kawasaki EX 500 Ninja
1972 Honda cb750 (836cc turbo)
Last edit: 07 Oct 2013 11:19 by turboking.

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07 Oct 2013 11:20 #609087 by emy111
@turboking
thanks for the response.

Yes, Cometic head gasket - CFM20.
I don't know how much they cut the valve seats. It looked normal to me, but I'm a hobbyist. Not a professional mechanic.

I did not degree the cams.
Yes, I just bolted them in to the stock non adjustable cam gears and put everything back to the same settings they were at before.

Based on my pictures... My cams are set in the right positions aren't they?
I guess I don't fully understand how to degree cams with stock cam gears.

-Ed

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07 Oct 2013 11:22 #609088 by emy111
@turboking

ah. gotcha.
sounds good. I'll pick up a set of adjustable cam gears and give it a try. Maybe it is off a hair.
thank again.

-ed

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07 Oct 2013 11:26 #609090 by Old Man Rock
Replied by Old Man Rock on topic z1 - compression low after wiseco kit rebuild?
I had that exact same build the first time so a couple things....

Those cams are designed for 105 lobe centers, pretty tight but you have them at stock 110 LC...
So you will notice a difference (lower compression) in psi measurements with wider spread... As long as all 4 are reading the ~ same @ 125psi you're ok... ;) 140-150 would be the normal reading on that build.





Slow jet and needle Jetting is rich...

I'm @ 1200 elevation, high temps so may be different than your location.
slow jet 52...
Needle YY9 clip position 4
Main 120

Maybe this will help...


1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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07 Oct 2013 11:34 #609091 by turboking
Replied by turboking on topic z1 - compression low after wiseco kit rebuild?
I would still pull the valve cover and recheck cams, and you started counting pins ? :huh: starting one pin above the arrow

2005 Kawasaki mean streak
2000 325 H.P. mcXpress turbo Hayabusa
1979 kz 1000 mk II ATP turbo
1975 Z1 960 cc Mr. Turbo
1975 Z1 1428 big block ATP turbo
1976 Kz900 1103 cc ATP turbo
1985 GS 1150E
1983 GS 1100E
1997 Suzuki Bandit 1200S
2001 Kawasaki EX 500 Ninja
1972 Honda cb750 (836cc turbo)

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