How get the starter clutch off from a KZ 1100 ??

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03 Mar 2013 20:09 #575120 by Arnold
How get the starter clutch off from a KZ 1100 ?? was created by Arnold
Hey Guys !

You know this...but I dont :P

Whats the best way to get the fly whell off my KZ 1100 ?

Am I on the right way here ?
Need a larger puller...or is there a better way ?




Check out my project at:
kzrider.com/forum/11-projects/550823-ret...100-82-goes-z1-clone
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  • wireman
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03 Mar 2013 20:19 #575129 by wireman
Replied by wireman on topic How get the starter clutch off from a KZ 1100 ??
Z1e sells a tool for doing it,or you can use a rear axle and a decent sized ball bearing.
You might want to put a piece of copper or lead between the jaws on that vise and the counter weights on that crank,just saying :blink:
posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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  • donthaveakawman
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03 Mar 2013 20:27 - 03 Mar 2013 20:28 #575134 by donthaveakawman
Replied by donthaveakawman on topic How get the starter clutch off from a KZ 1100 ??
that little puller is never going to get the clutch basket off your crank, go return it and get a bigger one.
also I noticed there are little bolts in there did you see those?
Last edit: 03 Mar 2013 20:28 by donthaveakawman.

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03 Mar 2013 20:28 #575135 by Kraz1
Replied by Kraz1 on topic How get the starter clutch off from a KZ 1100 ??
Buy the K&L Tool.

CLICK & Scroll Down
> Motion Pro Junk
[size=9pt]CLICK---> WWW.CYCLEMADNESS.COM [/size]

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03 Mar 2013 20:47 - 03 Mar 2013 20:50 #575139 by LarryC
Replied by LarryC on topic How get the starter clutch off from a KZ 1100 ??

donthaveakawman wrote: that little puller is never going to get the clutch basket off your crank, go return it and get a bigger one.
also I noticed there are little bolts in there did you see those?


:blush: Rotor Don... Clutch basket is on the end of the transmission input shaft buddy :) But you're right...that's really not the best tool for the job.
Larry C.
Last edit: 03 Mar 2013 20:50 by LarryC.

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03 Mar 2013 20:55 #575140 by Kraz1
Replied by Kraz1 on topic How get the starter clutch off from a KZ 1100 ??

donthaveakawman wrote: that little puller is never going to get the clutch basket off your crank, go return it and get a bigger one.
also I noticed there are little bolts in there did you see those?


The Little Bolts are in your Neck Franken Don.
[size=9pt]CLICK---> WWW.CYCLEMADNESS.COM [/size]

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  • Motor Head
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04 Mar 2013 00:03 #575182 by Motor Head
Replied by Motor Head on topic How get the starter clutch off from a KZ 1100 ??
Good video for you to have a look at for your starter clutch once you get it off. Which the correct tool Should make it an easy job.
1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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  • donthaveakawman
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04 Mar 2013 00:46 #575191 by donthaveakawman
Replied by donthaveakawman on topic How get the starter clutch off from a KZ 1100 ??
you should take your starter and clutch to a machine shop and get that on a hydraulic press.

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04 Mar 2013 00:57 #575198 by Patton
Replied by Patton on topic How get the starter clutch off from a KZ 1100 ??
www.kzrider.com/forum/2-engine/399151-kz-porn

Good Fortune! :)
1973 Z1
KZ900 LTD

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  • wireman
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04 Mar 2013 01:03 #575203 by wireman
Replied by wireman on topic How get the starter clutch off from a KZ 1100 ??
That's the picture I was thinking about! :sick: :woohoo:
posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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04 Mar 2013 01:14 #575208 by gpz1170
Replied by gpz1170 on topic How get the starter clutch off from a KZ 1100 ??
if you remove the bolt that holds the starter clutch to the crank, you should see another set of threads in the starter clutch itself, 15mm x 1.50 I believe, I can check. I use a grade 8 bolt, there is a tool sold for this but I have stripped them. Thread the bolt in, use a good impact and it should come off.
They can sometimes be difficult. Good luck,

don
1974 Z1
1976 KZ900
1978 KZ1000
1981 KZ1000
1983 GPZ1100

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05 Mar 2013 22:31 #575535 by gpz1170
Replied by gpz1170 on topic How get the starter clutch off from a KZ 1100 ??
Sorry, checked the bolt, not 15mm it's an 18mm

don
1974 Z1
1976 KZ900
1978 KZ1000
1981 KZ1000
1983 GPZ1100

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