Engine rebuild?

  • KZ1000inaus
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11 Jul 2012 23:14 #535362 by KZ1000inaus
Replied by KZ1000inaus on topic Engine rebuild?

Patton wrote:

KZ1000inaus wrote:

Street Fighter LTD wrote: No piston ring compressor needed. Shop manual will see you thru install, NOTE; Gap rings then Make sure rings are indexed correctly so end gaps are not all at same point.

The Kwacker shop manual i have says use a ring compressor!
Any advice on installing the barrels without one?

All parts have arrived so i have a good few hours/days ahead of me in the garage !!

To help work them in by hand, could use chop-sticks, Popsicle sticks, wooden ice-cream spoons, or tongue depressors.

Others may use a strip of metal strap held in position tightly around the rings with a zip-tie, which assembly slides down as the piston enters the cylinder sleeve.

Good Fortune! :)

i found using my freshly manufactured wooden piston holder (as described in Clymer manual, pic attached) and finger nails did the trick... twice as the first time i got the barrels on i realised i forgotten the orange seals underneath each barrel and had to pull them off again .. grrrrrr
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14 Jul 2012 05:52 #535800 by KZ1000inaus
Replied by KZ1000inaus on topic Engine rebuild? She lives..
rebuilt the engine, fitted the new V&H pipe, set floats, put everything back together.
First touch of the start button and she fired up.
I'm a very happy man. B)

The pipe sounds awesome and she's running very sweet. :cheer:

Gonna clean her up tomorrow and take some pics to post up.

Thanks for all your help and advice guys. :)

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14 Jul 2012 08:14 #535804 by 650ed
Replied by 650ed on topic Engine rebuild? She lives..
I can hear you smiling from here; congrats! Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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14 Jul 2012 09:00 #535809 by Street Fighter LTD
Replied by Street Fighter LTD on topic Engine rebuild?
See,,,That wasnt so hard :cheer:

Good Job, Enjoy


Original owner 78 1000 LTD
Mr Turbo Race Kit, MTC 1075 Turbo pistons by PitStop Performance , Falicon Ultra Lite Super Crank, APE everything. Les Holt @ PDM's Billet Goodies . Frame by Chuck Kurzawa @ Logghe Chassis . Deep sump 5qt oil pan. RIP Bill Hahn

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