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Engine rebuild?
- KZ1000inaus
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- Luminous Red KZ1000 A2
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11 Jul 2012 23:14 #535362
by KZ1000inaus
Replied by KZ1000inaus on topic Engine rebuild?
i found using my freshly manufactured wooden piston holder (as described in Clymer manual, pic attached) and finger nails did the trick... twice as the first time i got the barrels on i realised i forgotten the orange seals underneath each barrel and had to pull them off again .. grrrrrrPatton wrote:
To help work them in by hand, could use chop-sticks, Popsicle sticks, wooden ice-cream spoons, or tongue depressors.KZ1000inaus wrote:
The Kwacker shop manual i have says use a ring compressor!Street Fighter LTD wrote: No piston ring compressor needed. Shop manual will see you thru install, NOTE; Gap rings then Make sure rings are indexed correctly so end gaps are not all at same point.
Any advice on installing the barrels without one?
All parts have arrived so i have a good few hours/days ahead of me in the garage !!
Others may use a strip of metal strap held in position tightly around the rings with a zip-tie, which assembly slides down as the piston enters the cylinder sleeve.
Good Fortune!
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- KZ1000inaus
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14 Jul 2012 05:52 #535800
by KZ1000inaus
Replied by KZ1000inaus on topic Engine rebuild? She lives..
rebuilt the engine, fitted the new V&H pipe, set floats, put everything back together.
First touch of the start button and she fired up.
I'm a very happy man.
The pipe sounds awesome and she's running very sweet.
Gonna clean her up tomorrow and take some pics to post up.
Thanks for all your help and advice guys.
First touch of the start button and she fired up.
I'm a very happy man.
The pipe sounds awesome and she's running very sweet.
Gonna clean her up tomorrow and take some pics to post up.
Thanks for all your help and advice guys.
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- 650ed
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14 Jul 2012 08:14 #535804
by 650ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Replied by 650ed on topic Engine rebuild? She lives..
I can hear you smiling from here; congrats! Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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14 Jul 2012 09:00 #535809
by Street Fighter LTD
Original owner 78 1000 LTD
Mr Turbo Race Kit, MTC 1075 Turbo pistons by PitStop Performance , Falicon Ultra Lite Super Crank, APE everything. Les Holt @ PDM's Billet Goodies . Frame by Chuck Kurzawa @ Logghe Chassis . Deep sump 5qt oil pan. RIP Bill Hahn
Replied by Street Fighter LTD on topic Engine rebuild?
See,,,That wasnt so hard
Good Job, Enjoy
Good Job, Enjoy
Original owner 78 1000 LTD
Mr Turbo Race Kit, MTC 1075 Turbo pistons by PitStop Performance , Falicon Ultra Lite Super Crank, APE everything. Les Holt @ PDM's Billet Goodies . Frame by Chuck Kurzawa @ Logghe Chassis . Deep sump 5qt oil pan. RIP Bill Hahn
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