early KZ cam cover on MKII head??

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04 May 2012 09:09 #519771 by BlackZ1R
Replied by BlackZ1R on topic early KZ rocker cover on MKII head??

zed1015 wrote:

BlackZ1R wrote:

Jeff.Saunders wrote: The top idler assembly on the Mk II is constructed differently than the earlier version. The later valve covers have a bulge around the center section of the cover to accomodate. You cannot use a Z1 cover with that style of top idler assembly.

I spent far too much time bead blasting a cover from my turbo bike only to find the issue first hand...


Ahhhhh, D'oh!!! That sucks.
I reckon I can grab a new top idler if I decide to do this.
I've got an '80 LTD that I would like to clone into a '76 for some reason. :silly:
I really just like the looks of the early cam covers. :cheer:


Why not use a 1000a cover ?
They have the round styling and take the later idler.
You can always polish out the half moon casting on the end to mimic the the very early cover.


I just went and looked at my cover. It appears to be a 1000a cover with the raised section in the center, so I can use my late model(1980) idler, correct?

Kawasaki


Someone once told me to marry that motorcycle I was riding ......there's times I wish I hadda listened .

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04 May 2012 09:30 #519775 by Street Fighter LTD
Replied by Street Fighter LTD on topic early KZ rocker cover on MKII head??
Black Z1R
If concerned with clearance Mock it up with clay on top of idler to check it.


Original owner 78 1000 LTD
Mr Turbo Race Kit, MTC 1075 Turbo pistons by PitStop Performance , Falicon Ultra Lite Super Crank, APE everything. Les Holt @ PDM's Billet Goodies . Frame by Chuck Kurzawa @ Logghe Chassis . Deep sump 5qt oil pan. RIP Bill Hahn

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04 May 2012 09:54 #519778 by Patton
Replied by Patton on topic early KZ rocker cover on MKII head??

Patton wrote:

BlackZ1R wrote:

Patton wrote:



Good Fortune! :)

Looks good Patton. Care to expound on that photographic presentation? :whistle: :cheer:


Have so far been unsuccessful in locating the KZr forum thread where that pic was posted as an example of tapping the clean air ports in the head and inserting a screw to serve as a plug.

Here's another thread dealing with the subject of plugging the ports in the head.
www.kzrider.com/forum/2-engine/78496-smo...d-exhaust-port#78496

Good Fortune! :)


Found the link, and more:

www.kzrider.com/forum/11-projects/502232...e-off-project#502232

www.kzrider.com/forum/2-engine/500625-re...from-their-kz#500625

www.kzrider.com/forum/2-engine/233524-re...head-question#233524

www.kzrider.com/forum/2-engine/221581-re...4-z1-900-head#221581

www.kzrider.com/forum/2-engine/56489-rel...g-head-on-a-77#56489

www.kzrider.com/forum/2-engine/78496-smo...d-exhaust-port#78496

Good Fortune! :)

1973 Z1
KZ900 LTD
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04 May 2012 09:56 #519779 by zed1015
Replied by zed1015 on topic early KZ rocker cover on MKII head??

BlackZ1R wrote:

zed1015 wrote:

BlackZ1R wrote:

Jeff.Saunders wrote: The top idler assembly on the Mk II is constructed differently than the earlier version. The later valve covers have a bulge around the center section of the cover to accomodate. You cannot use a Z1 cover with that style of top idler assembly.

I spent far too much time bead blasting a cover from my turbo bike only to find the issue first hand...


Ahhhhh, D'oh!!! That sucks.
I reckon I can grab a new top idler if I decide to do this.
I've got an '80 LTD that I would like to clone into a '76 for some reason. :silly:
I really just like the looks of the early cam covers. :cheer:


Why not use a 1000a cover ?
They have the round styling and take the later idler.
You can always polish out the half moon casting on the end to mimic the the very early cover.


I just went and looked at my cover. It appears to be a 1000a cover with the raised section in the center, so I can use my late model(1980) idler, correct?


Yes

It's only the very early z1 Covers that need the early idlers.
The early covers have a more flat sided raised section with no added 'bump' either side.
The later 900 and 1000 covers have those added 'bumps' and even though there are a few different design idlers, They will all fit with the later cover.

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kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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04 May 2012 12:00 - 04 May 2012 12:00 #519795 by BlackZ1R
Replied by BlackZ1R on topic early KZ rocker cover on MKII head??

Street Fighter LTD wrote: Black Z1R
If concerned with clearance Mock it up with clay on top of idler to check it.


Ahh, no clay needed. Looks like I have the right cover for what I'm doing. ;) :cheer:

Thanks for all the replies guys.

Kawasaki


Someone once told me to marry that motorcycle I was riding ......there's times I wish I hadda listened .
Last edit: 04 May 2012 12:00 by BlackZ1R.

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05 May 2012 03:00 #519935 by toad
Replied by toad on topic early KZ cam cover on MKII head??
I used the z1 early cover but had to grind alot and use 2 gaskets,bummer.

78 kz 1000
wiesco 1015
29mm smoothbores
gs1100 swingarm
gsxr rear

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