Stator Cover Grommet / Oil leak

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23 May 2016 07:52 #728010 by jdvorchak
Replied by jdvorchak on topic Stator Cover Grommet / Oil leak
Thanks for the link.

Don't fix it until it's broken.
John

83 KZ550M1
83 KZ1100LTD

Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar

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27 May 2016 12:15 #728834 by jdvorchak
Replied by jdvorchak on topic Stator Cover Grommet / Oil leak
Ok this is something I haven't seen before. I pulled the stator cover and there are 3 gaskets under it! I can only imagine why. Probably an earlier attempt to stop the leak. I can't imagine there is a clearance issue making 3 gaskets required. FYI there doesn't appear to be any RTV or any other type of goo on the gaskets. They are all installed dry.

The stator wires grommet is packed pretty full of black RTV and I'm digging that out a little before I re-apply some of my own.

Thoughts?

Don't fix it until it's broken.
John

83 KZ550M1
83 KZ1100LTD

Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar

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  • SWest
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27 May 2016 12:19 #728836 by SWest
Replied by SWest on topic Stator Cover Grommet / Oil leak
Did you get a new grommet? If not it will leak again. :dry:
Steve

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27 May 2016 12:34 #728844 by jdvorchak
Replied by jdvorchak on topic Stator Cover Grommet / Oil leak
new grommet? Not yet. Can't find it on Partzilla. Is there an aftermarket source?

And what do you make of the three gaskets?

Don't fix it until it's broken.
John

83 KZ550M1
83 KZ1100LTD

Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar

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27 May 2016 12:35 #728845 by SWest
Replied by SWest on topic Stator Cover Grommet / Oil leak
Z1E or z1partsinc. Is one still good? Maybe a late rotor installed?
Steve

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27 May 2016 12:36 - 27 May 2016 12:37 #728846 by jdvorchak
Replied by jdvorchak on topic Stator Cover Grommet / Oil leak
Never mind.. found it at Z1E

www.z1enterprises.com/product/RIGROMMET

Don't fix it until it's broken.
John

83 KZ550M1
83 KZ1100LTD

Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
Last edit: 27 May 2016 12:37 by jdvorchak.

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27 May 2016 13:02 #728847 by jdvorchak
Replied by jdvorchak on topic Stator Cover Grommet / Oil leak
I pulled the outer two gaskets off with no problem. They look new. I was thinking that I could put some honda bond between the gaskets and leave the outside gaskets dry in case it was done for clearance. The wear pattern on the starter and ring gear look like dead center so the added gaskets aren't spacing it out too far. I'm going to think about this for a while. I have another brand new gasket here. Just got it in the mail yesterday.

Don't fix it until it's broken.
John

83 KZ550M1
83 KZ1100LTD

Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar

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  • SWest
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27 May 2016 13:06 #728848 by SWest

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27 May 2016 19:51 #728893 by Kidkawie
Replied by Kidkawie on topic Stator Cover Grommet / Oil leak
Already posted the solution. Think about it all you want, oil is seeping through the grommet. Buy a new gasket,.

1975 Z1 900
1994 KX250 Supermoto
2004 KX125

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28 May 2016 04:37 - 28 May 2016 04:38 #728912 by jdvorchak
Replied by jdvorchak on topic Stator Cover Grommet / Oil leak

Kidkawie wrote: Already posted the solution. Think about it all you want, oil is seeping through the grommet. Buy a new gasket,.


I know what to do about the leak. I have the new grommet on order and I have a new gasket here. What I'm thinking about is what to do about having 3 gaskets behind the cover which wasn't expected.

Don't fix it until it's broken.
John

83 KZ550M1
83 KZ1100LTD

Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
Last edit: 28 May 2016 04:38 by jdvorchak.

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  • SWest
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28 May 2016 05:05 #728914 by SWest
Replied by SWest on topic Stator Cover Grommet / Oil leak
Pic of the rotor? That's the only thing I can think of, otherwise the PO was thinking more is better. :whistle:
Steve

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28 May 2016 05:24 #728919 by bluej58
Replied by bluej58 on topic Stator Cover Grommet / Oil leak
Back in 2011, I had this problem and didn't want to cut/ mess with the wires so I pulled all the slack wire back into the stator cover and cleaned the wires and grommet with soapy water (real good) and let it dry (real good) then applied black ATV to the wires and pulled them back into place and let everything dry ( real good) for a day or two and reinstalled it and haven't had a leak since , over 35,000 miles so far

78 KZ1000 A2A

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