Installing Oil cooler on \"J\" Engine

  • Skyman
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  • 1978 KZ1000-B2 LTD 1982 KZ1000-M2 CSR
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03 Jan 2008 16:39 #187552 by Skyman
This past weekend, I installed my new 1135 10.25 pistons and cyls onto my M2. Fired right up, and seems to be running well, though I've only done a few laps around the neighborhood so far (need to get it registered and insured before I do any serious road testing).

Now my thoughts are turning to possibly adding an oil cooler. I've done some reading on this site about oil coolers, and I wasn't able to find all the info I needed. So here's my question.

Where do I need to hook up the oil lines to the engine? On the "J" engine, it looks like there is a plug just below the cyls on the right side. I assume that is where I would attach one hose.

There appears to be another plug in the side of the oil pressure switch mount. Is that where I would attach the other hose?

Another question. How important is it to have a thermostat switch?

Are there any KZ models that came with oil coolers that would just bolt-on to my M frame? I see on the frame that there are mounting holes there. Anyone know if coolers from any other specific model have the same spacing?

Thanks.

West Linn, OR

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03 Jan 2008 21:39 #187589 by 402delray
Replied by 402delray on topic Installing Oil cooler on \"J\" Engine
HI, I too have an 82kz 1000j model been looking for fitting for a kz 1100 or a zn 1100 models that came with a cooler. they have an o-ring fitting for both on top of the block. anybody have some? please reply thanks .

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03 Jan 2008 21:40 #187590 by 402delray
Replied by 402delray on topic Installing Oil cooler on \"J\" Engine
HI, I too have an 82kz 1000j model been looking for fitting for a kz 1100 or a zn 1100 models that came with a cooler. they have an o-ring fitting for both on top of the block. anybody have some? please reply thanks .

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03 Jan 2008 22:43 #187593 by themachine
Replied by themachine on topic Installing Oil cooler on \"J\" Engine
wrong hole, get an oil cooler switch/fitting from any gpz1100 or the oilcooler cop bikes, basically any big thousand that came from the factory with it.

its the device next to the crancase vent, your oil pressure light connects to it, most gpz fittings do not have that sensor, any automotive oil guage will plug into that plug you are talking about on the right.

i bought a Nos oil cooler for a gpz and waited and waited untill a fitting poped up on ebay, it came all the way from austrailia, its a bolt on procedure with no hose making or tapping needed.

82 kawaski csr1000 Evolved into a streetfighter.

I love Speed! Hot Nasty Badass Speed!!!

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03 Jan 2008 22:50 #187594 by themachine
Replied by themachine on topic Installing Oil cooler on \"J\" Engine
when looking on ebay try searching using the word "switch" as well, it may take a few weeks for one to pop up.

or try your local parts yard.

82 kawaski csr1000 Evolved into a streetfighter.

I love Speed! Hot Nasty Badass Speed!!!

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04 Jan 2008 05:11 #187609 by tuxedotito
Replied by tuxedotito on topic Installing Oil cooler on
Skyman wrote:

This past weekend, I installed my new 1135 10.25 pistons and cyls onto my M2. Fired right up, and seems to be running well, though I've only done a few laps around the neighborhood so far (need to get it registered and insured before I do any serious road testing).

Now my thoughts are turning to possibly adding an oil cooler. I've done some reading on this site about oil coolers, and I wasn't able to find all the info I needed. So here's my question.

Where do I need to hook up the oil lines to the engine? On the "J" engine, it looks like there is a plug just below the cyls on the right side. I assume that is where I would attach one hose.

There appears to be another plug in the side of the oil pressure switch mount. Is that where I would attach the other hose?

Another question. How important is it to have a thermostat switch?

Are there any KZ models that came with oil coolers that would just bolt-on to my M frame? I see on the frame that there are mounting holes there. Anyone know if coolers from any other specific model have the same spacing?

Thanks.


This is a picture of a 1981 GPz1100 Oil Cooler bypass and should fit most any "J" model cases. The bypass does in fact come with the oil pressure switch from the factory and you can see the large threaded hole where it screws in.
You can use a stock GPz1100 cooler and lines or you can drill and tap for fittings as I have done.

1981 GPz1100, Wiseco 1170 Kit, BS34 carbs; #40 Pilot and #140 Main, UNI Filters, APE main and cylinder studs, DYNA S, DYNA Coils, and lots of hours. Working towards Megasquirt/Turbo one day!!!
Ft. Lauderdale, FL
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04 Jan 2008 05:12 #187610 by tuxedotito
Replied by tuxedotito on topic Installing Oil cooler on

1981 GPz1100, Wiseco 1170 Kit, BS34 carbs; #40 Pilot and #140 Main, UNI Filters, APE main and cylinder studs, DYNA S, DYNA Coils, and lots of hours. Working towards Megasquirt/Turbo one day!!!
Ft. Lauderdale, FL
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04 Jan 2008 05:14 #187613 by tuxedotito
Replied by tuxedotito on topic Installing Oil cooler on
You can see the pressure switch installed in this picture

Post edited by: tuxedotito, at: 2008/01/04 08:15

1981 GPz1100, Wiseco 1170 Kit, BS34 carbs; #40 Pilot and #140 Main, UNI Filters, APE main and cylinder studs, DYNA S, DYNA Coils, and lots of hours. Working towards Megasquirt/Turbo one day!!!
Ft. Lauderdale, FL
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  • kzstreetfighter71
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04 Jan 2008 08:27 #187633 by kzstreetfighter71
Replied by kzstreetfighter71 on topic Installing Oil cooler on
i got mine from these guys cost 100$ all in.

www.americanclassix.com/kawa_improvements.html

06 Gsf 1200 bandit, 08 Triumph tiger 1010
05 Yam xv1700 , 02 Hon shadow 1100
1975 Z1 (currently working on)
1977 Z1000 ( running and in storage)
1978 Z1000 (currently working on)
1978 Z1r "skinny tank" (currently working on)
1978 Z1r "fat tank (gathering parts)
1979 z1000st (currently working on)

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  • Skyman
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04 Jan 2008 11:02 #187643 by Skyman
Replied by Skyman on topic Installing Oil cooler on
kzstreetfighter71 wrote:

i got mine from these guys cost 100$ all in.

www.americanclassix.com/kawa_improvements.html


Thanks. If I can't find a cheaper used GPz unit on Ebay, I may go with that option.

West Linn, OR

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04 Jan 2008 11:29 #187647 by Bluemeanie
Replied by Bluemeanie on topic Installing Oil cooler on
Skyman, don't know much about the 1000/1100's but is this kinda what you need?

Vintage KZ,Z1,900,1000 oil cooler fittings

1980 KZ650F1, Bought new out the door for $2,162.98!

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  • Skyman
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04 Jan 2008 11:37 #187651 by Skyman
Replied by Skyman on topic Installing Oil cooler on
Bluemeanie wrote:

Skyman, don't know much about the 1000/1100's but is this kinda what you need?

Vintage KZ,Z1,900,1000 oil cooler fittings


Yeah, I saw those too.

No, I think those are only for the older engine style, and they won't work on the "J". Thanks, though.

West Linn, OR

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