Kz 750 road racer , dry clutch project

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04 Jan 2021 12:41 #841188 by Skidmark
Replied by Skidmark on topic Kz 750 road racer , dry clutch project
Gear hobbing takes very specialized equipment to do accurately. I understand why you farmed that and the heat treat processes out. Both border on artwork to do correctly. Your machining skills are top notch! A job very well done!

Retired gearhead
'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker (lost in the shop fire)

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04 Jan 2021 12:46 #841189 by Skidmark
Replied by Skidmark on topic Kz 750 road racer , dry clutch project
Here are some goals if you ever get decide to get into CNC milling. The face is on the end of a solid carbide end mill.


Retired gearhead
'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker (lost in the shop fire)
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04 Jan 2021 14:55 #841193 by richard
Replied by richard on topic Kz 750 road racer , dry clutch project
I have trouble with the tv converter
Let alone cnc programming
I'm envious on what can be made with one

My cnc is a band saw and drum sander lol

The contours on the main plate were done that way including the cover on my starter

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04 Jan 2021 21:49 #841196 by Skidmark
Replied by Skidmark on topic Kz 750 road racer , dry clutch project
Very impressive for manual machining!

Retired gearhead
'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker (lost in the shop fire)

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07 Jan 2021 20:10 #841316 by richard
The following user(s) said Thank You: DOHC, DoctoRot, slayer61

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08 Jan 2021 06:25 #841334 by scubaanders
Replied by scubaanders on topic Kz 750 road racer , dry clutch project
Truly XXX rated post!
Absolutely bad as.

Brgds Anders

Gpz750R1 1982
Gpz750A1 1983
Gpz1100A2 1984
FZ750 1985
Gpz900R -91

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08 Jan 2021 15:49 #841382 by 750 R1
Replied by 750 R1 on topic Kz 750 road racer , dry clutch project

scubaanders wrote: Truly XXX rated post!


You can say that again...!!! Beautiful work.....
The following user(s) said Thank You: richard

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08 Jan 2021 19:47 #841403 by richard
Replied by richard on topic Kz 750 road racer , dry clutch project
Because I used the 83 motor
Kawasaki plugged the passage way
No access for the pushrod like the 82
Option is to source the 82 bushing
Wich is no longer available from Kawasaki
Splitting the cases is the only way to access and replace it

Was able to mount the engine to the mill and use a carbide cutter to cut the hole in

Dodged a bullet that time
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08 Jan 2021 22:01 #841410 by Skidmark
Replied by Skidmark on topic Kz 750 road racer , dry clutch project
Now I want a knee mill in my shop! Oh yeah, and an engine lathe... B)

Retired gearhead
'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker (lost in the shop fire)

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09 Jan 2021 07:49 #841423 by 650ed
Replied by 650ed on topic Kz 750 road racer , dry clutch project
and one or two of these......



Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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09 Jan 2021 15:34 #841450 by richard
Replied by richard on topic Kz 750 road racer , dry clutch project
This is showing how the7mm through
Rod that opens the basket will be sealed from any oil,was able to machine an old bronze valve guide,press it in gently ,then use the valve guide seal to ensure a nice seal

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10 Jan 2021 11:42 #841487 by richard

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