CSR1000 Project Build

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15 Jan 2016 12:13 #706817 by davido
Replied by davido on topic Re:CSR1000 Project Build
Thanks Steve.
I bought a couple of different vinyl type fabrics last week and roped my better half in on the sewing machine. It was a lot of work (best part of a day) Me measuring it up and cutting the patterns and her doing the sewing. I was suprised at how well it came out. It looked great,better than I hoped.Unfortunatley it didnt fit!!! There was no stretch in the fabric and we couldnt get the contours fitting properly. Bugger!!!!
Im going to head into town tomorrow and see if I can get a more stretchy vinyl and try again.






If anyone has any advice,tips,tricks whatever about sewing up a seat cover,please let me know. We need all the help we can get on this.

www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)
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11 Mar 2016 10:47 #714923 by davido
Replied by davido on topic Re:CSR1000 Project Build
Been a while since my last post.Things are NOT going well. Dark days are upon me,my KZ friends!
Ive been kicked out of my basement!
A letter came to the house (all the appartments) from the building owners,saying that it is not allowed to have motorcycles in the basement due to the fire hazzard!
I am GUTTED. This totally fucks me up.I have no idea what Im going to be able to do and,to be honest,Im still in shock about it.

Anyway,Its not the end of the build.I cant and wont let that happen.I have too much invested in this already.
Time,money,effort.Blood,sweat and tears.But it might be a while till the next post!

www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)

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11 Mar 2016 10:59 #714926 by pete greek1
Replied by pete greek1 on topic Re:CSR1000 Project Build

davido wrote: Been a while since my last post.Things are NOT going well. Dark days are upon me,my KZ friends!
Ive been kicked out of my basement!
A letter came to the house (all the appartments) from the building owners,saying that it is not allowed to have motorcycles in the basement due to the fire hazzard!
I am GUTTED. This totally fucks me up.I have no idea what Im going to be able to do and,to be honest,Im still in shock about it.

Anyway,Its not the end of the build.I cant and wont let that happen.I have too much invested in this already.
Time,money,effort.Blood,sweat and tears.But it might be a while till the next post!


That sux, :( :angry: :angry:
Pete

1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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11 Mar 2016 12:19 #714939 by 531blackbanshee
Replied by 531blackbanshee on topic CSR1000 Project Build
ah!
the hell you say!

any small storage units close?

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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11 Mar 2016 13:07 #714946 by SWest
Replied by SWest on topic CSR1000 Project Build
That's what I was thinking. A small storage locker close?
Steve

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11 Mar 2016 16:56 #714988 by Irish-Kawi
Replied by Irish-Kawi on topic CSR1000 Project Build
Man that BLOWS! So sorry to hear about that and hope a solution presents itself soon! I like the option of the storage locker, but what about any friends or family around that would loan or rent out some garage or basement or shop space? I have heard of some shops (normally smaller family run) letting you use or rent space to do your project there. Just spitballing but hope at least one of these ideas pans out for you!

Brett

All the gear all the time!

1985 Kawasaki GPz 750 (ZX750-A3) 15,000 original miles www.kzrider.com/forum/11-projects/601230...z750-refresh-project

Father - Husband - Bourbonr - Rider

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11 Mar 2016 17:37 #715001 by larriken
Replied by larriken on topic CSR1000 Project Build
Sneak it into your sitting room ;)

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11 Mar 2016 18:28 #715019 by kaw-a-holic
Replied by kaw-a-holic on topic CSR1000 Project Build

Irish-Kawi wrote: Man that BLOWS! So sorry to hear about that and hope a solution presents itself soon! I like the option of the storage locker, but what about any friends or family around that would loan or rent out some garage or basement or shop space? I have heard of some shops (normally smaller family run) letting you use or rent space to do your project there. Just spitballing but hope at least one of these ideas pans out for you!

Brett

That's what I was thinking Brett.

Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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20 Mar 2016 09:20 #716334 by davido
Replied by davido on topic CSR1000 Project Build
Well,Its a funny old world.Miricales do happen.Ive got a place.5minutes from the house.Fully ventilated.Plenty of space.Some big machines to play with.Ive also got a 2 month deadline!
Bike is moved.Crates of parts are moved,Unctions are moved and most of my tools and other odds and sods are moved and today I made a start.With nobody breathing down my neck,Im free to make as much noise and as noxious smells as I want. Its fantastic!




First job of the day was the exhaust hanger.I wasnt happy with the one I made so I though I would play with that. The 2 mystery bolt holes under the frame turned out to be very handy.I drilled out some steel strip and bolted it on these points,bent it over and made a alu strap to go round the pipe and bolt onto the steel strip







Very simple and looks good.Happy with that.
I also had a look at the chain guard. The one that came with the GSXR swing arm.Theres no way Im going to get it to fit.With the twin shock set up,Id have to hack too much out of it ,there would be nothing left,so Ill have to figure out something else. Maybe some alu plate again.
Anyway thats it for now. Like I said. 2 Months!!!!

www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)
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20 Mar 2016 10:20 #716342 by pete greek1
Replied by pete greek1 on topic CSR1000 Project Build
That's Great news, !!!!
Pete

1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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26 Mar 2016 12:09 #717442 by davido
Replied by davido on topic CSR1000 Project Build
Yup.Im well happy about it. Things are moving. Got the wheels and the swingarm out to send to the powdercoaters. Expected to take 2 weeks (+ - ).Went on the interweb to price up all the bearings and seals Ill need to put them together again and nearly had a heart attack.So,I went off to a local bearing suppiiers yesterday and got most of what Ill need at a far better price. Still have to get genuine dust seals for the wheels and needle bearings for the swingarm.


Had at it this morning and hit an old problem with the rearsets. Frigging sidestand is going to be in the way of course. Mostly the spring.Ill have to figure something out there.

Bugger.

www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)
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26 Mar 2016 12:26 #717445 by davido
Replied by davido on topic CSR1000 Project Build
I was wearing my 'Trousers of Creativity' today and went back to the side panels I welded up a while ago.

First,I marked out the inside hole on a piece of 18mm multiplex and cut it out


Then I marked out and cut a piece of 8mm MDF a little bit smaller than the original hole (3mm + - gap all the way around. and mounted this to a heavy chunk of 40mm multiplex

I cut some steel mesh and laid it inbetween the 2 pieces and clamped it all down with heavy duty clamps


Gradually clamping it tight enough all the way around so there were no gaps between the 2 pieces of wood

Say 'Beer' 3 times,turn around,and then unclamp everything and

a nice little inlay for the side panels.


www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)

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