78 KZ 1000 project

  • Forrest
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  • The Mad Duck
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13 Sep 2010 16:32 #398334 by Forrest
Replied by Forrest on topic 78 KZ 1000 project
mvent wrote:

Next step is doing a forum search for paint removal or blasting frame and repainting, going to try and do as much myself as possible to make this project as cost effective as is reasonable, if there is such a thing lol


What a find! My 77 KZ 650 was set up with those same highway crash bars and TALL backrest. She is much closer to back to stock now. Good luck on your restore. Looks like you are off to a very good start.

KZ RIDER RELAY FLAG CARRIER #55
1977 KZ650B Ready & Fit to Roll Anywhere!
1974 F7 175 -first bike and still own, full resto soon!
2002 ZRX1200R -Red the faster color
2011 Concours 14 -Now a Snarling Wolf in Sheep's Clothing!

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13 Sep 2010 18:43 #398380 by PLUMMEN
Replied by PLUMMEN on topic 78 KZ 1000 project
check around for local welding shops that do sand blasting,lots of time theyll through your stuff in with another small job to fill in time pretty reasonably B)

Still recovering,some days are better than others.

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15 Sep 2010 10:57 #398885 by mvent
Replied by mvent on topic 78 KZ 1000 project
Ok, few more pics and gathering some pieces to go get blasting done, still not sure which media, will decide after talking with different shops. Things will sure slow to a crawl now.
Mike


76 KZ900
76 XLCH
78 KZ1000
04 FLSTFI 120 ci
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15 Sep 2010 10:57 #398886 by mvent
Replied by mvent on topic 78 KZ 1000 project


76 KZ900
76 XLCH
78 KZ1000
04 FLSTFI 120 ci
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15 Sep 2010 10:58 #398887 by mvent
Replied by mvent on topic 78 KZ 1000 project
Last one until its returns from blasting


76 KZ900
76 XLCH
78 KZ1000
04 FLSTFI 120 ci
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  • trianglelaguna
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  • New and improved - extra strength
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15 Sep 2010 11:55 #398898 by trianglelaguna
Replied by trianglelaguna on topic 78 KZ 1000 project
that kick starter is a great lifting handle for in or out...try turning it like you would to kick it and grab it locked arm, just get a feel at how much leverage you can get with your arm locked...like you were picking up a a giant sack of potatoes....try it while the motors out to feel the grip available....leaves the fingers out of the pinch zone that helpers seem to push em in......mvent wrote:


1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife

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15 Sep 2010 14:18 #398930 by mvent
Replied by mvent on topic 78 KZ 1000 project
Thanks Tri, gotta luv these forums for tips and ideas, may be getting alittle ahead of myself but I'm focusing on rims seeing that mine are crappy plus the rear is 16" HD and I want an 18 but probably going Sun natural finish rims and Buchanan SS spokes after hubs are cleaned up, does anyone know how wide I can go with rim widths using stock arm and front end? Also if rim width can be increased , what is appropriate tire size without fitment issues?
Thanks in advance
Mike


76 KZ900
76 XLCH
78 KZ1000
04 FLSTFI 120 ci

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15 Sep 2010 14:51 #398934 by MFolks
Replied by MFolks on topic 78 KZ 1000 project
If not already mentioned, when your frame gets painted, take the time to remove paint from the many grounding places with a M6x1.0 tap. Also the place where the Negative(-) battery cable goes to the engine mounting bolt.

Many a rebuilder has gotten the bike ready, but can't figure out why the electrical system does not work!

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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  • testarossa
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15 Sep 2010 15:08 #398938 by testarossa
Replied by testarossa on topic 78 KZ 1000 project
mvent wrote:

Thanks Tri, gotta luv these forums for tips and ideas, may be getting alittle ahead of myself but I'm focusing on rims seeing that mine are crappy plus the rear is 16" HD and I want an 18 but probably going Sun natural finish rims and Buchanan SS spokes after hubs are cleaned up, does anyone know how wide I can go with rim widths using stock arm and front end? Also if rim width can be increased , what is appropriate tire size without fitment issues?
Thanks in advance
Mike


Now this is the question that gets everyone in trouble on KZR. :) On the stock arm with an 18" rear you might get a 130 in there without any mods. To get any wider, you'll have to change the swingarm. The Suzuki GS swingarm is a fairly popular swap for those seeking a wider tire without too much effort.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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15 Sep 2010 16:36 #398956 by mvent
Replied by mvent on topic 78 KZ 1000 project
MFolks wrote:

If not already mentioned, when your frame gets painted, take the time to remove paint from the many grounding places with a M6x1.0 tap. Also the place where the Negative(-) battery cable goes to the engine mounting bolt.

Many a rebuilder has gotten the bike ready, but can't figure out why the electrical system does not work!


Thanks excellent suggestion


76 KZ900
76 XLCH
78 KZ1000
04 FLSTFI 120 ci

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15 Sep 2010 16:40 #398959 by mvent
Replied by mvent on topic 78 KZ 1000 project
Testa, your right can't, seem to get a definite answer, probably play it safe and go stock specs, don't want to get hungup on 3/4" wider rim and cause tons of grieffor myself


76 KZ900
76 XLCH
78 KZ1000
04 FLSTFI 120 ci

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  • testarossa
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15 Sep 2010 16:58 #398962 by testarossa
Replied by testarossa on topic 78 KZ 1000 project
mvent wrote:

Testa, your right can't, seem to get a definite answer, probably play it safe and go stock specs, don't want to get hungup on 3/4" wider rim and cause tons of grieffor myself


Unfortunately that stock swingarm is awfully narrow at the point where the tire is. You can usually get a little wider tire in there with a 16" but you want rid of the 16, so...

The lust for a bigger rear tire lead to all sorts of mods on my bike. It's an addiction. Sometimes I just wish I had built my bike as a stocker, I would be riding it already. Your bike is so complete that I would advise you to go that route. Good luck either way.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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