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Dutch 1977 Z1000 Build

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05 Apr 2018 14:51 #781336 by Dr. Gamma
Replied by Dr. Gamma on topic Dutch 1977 Z1000 Build
I agree with SWest on the crankcase breathers. Those fancy low-profile breather covers may look trick, but they don't work like the dual baffle plate breathers that came stock of the KZ1000 motors. In all the years I raced my Kz1000's, I never had any oil be pushed out into my breather hose past the first bend in the hose. I just run the hose out of the breather as high as I can before I route it to the back of the bike. I always ran just a cheap clear hose so I could see if it was pushing any oil out my breather.

Run the breather hose as high as you can right out of the breather.


Like I said, I just run a clear hose to the back of the bike.


Another reason to run your oil cooler hose ends on the bottom of the cooler. You have a lot more room to mount a steering damper!!

1972 H2 750 Cafe Racer built in 1974.
1976 KH400 Production Road Racer.
1979 Kz1000 MK. II Old AMA/WERA Superbike.
1986 RG500G 2 stroke terror.
1986 GSXR750RG The one with the clutch that rattles!

Up in the hills near Prescott, Az.
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The following user(s) said Thank You: DOHC, SWest, Wiers

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  • SWest
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  • Sustaining Member
  • 10 22 2014
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05 Apr 2018 15:05 #781337 by SWest

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06 Apr 2018 02:58 #781347 by Wiers
Replied by Wiers on topic Dutch 1977 Z1000 Build
Thanks both for the advice and tips.
I will give it a try with the low breather and if it overflows it is an easy fix to put back the stock one.
The only reason I bought one is because it gave me more space and it looked good.
Working on the steering damper at the moment and it might fit.
If it does not work than I will flip the cooler upside down and buy some of the bend couplings the Doctor has :lol: .

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06 Apr 2018 11:13 - 06 Apr 2018 11:14 #781371 by Wiers
Replied by Wiers on topic Dutch 1977 Z1000 Build
First ride went OK.
No leaks and no overheating.
Almost fell over while stopping because my shoestring got stuck on the shift pedal :pinch:





2 more jobs left to do (yeah right :laugh: ).
Disassemble the rear brake and fix a small oil leak at the alternator case.
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Last edit: 06 Apr 2018 11:14 by Wiers.

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08 May 2018 06:54 #783064 by 650mod
Replied by 650mod on topic Dutch 1977 Z1000 Build
Just tuning into this build now, and what a ride! You sure do have good taste with this one.

How is the LED light holding out? Does it put off enough light? I'm looking at converting mine over as well. Was it easy to install?

78 kz 650 custom
Wiseco 720cc big bore
Dynajet stage 3 carb kit with pods
2002 Kawasaki Z750 exhaust
2001 Buell lightning front end
1999 Ninja 600 swingarm with 1999 Ninja 900 rear rim
converted to monoshock rear
Too many goodies to list fully

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08 May 2018 08:02 #783067 by Wiers
Replied by Wiers on topic Dutch 1977 Z1000 Build
Thanks,
The light gives more output than the standard one and it looks real nice.
Very easy install.
It is the same basic light as the one I had, just take it all apart and put it back together with this LED and it works.

Eric

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08 May 2018 11:41 #783076 by 650mod
Replied by 650mod on topic Dutch 1977 Z1000 Build
Eric,

Perfect, that's what I'm looking for. Ease of install and more light. I'm trying to reduce the load on the charging system as well, which would help.

Thanks!

Devin

78 kz 650 custom
Wiseco 720cc big bore
Dynajet stage 3 carb kit with pods
2002 Kawasaki Z750 exhaust
2001 Buell lightning front end
1999 Ninja 600 swingarm with 1999 Ninja 900 rear rim
converted to monoshock rear
Too many goodies to list fully

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10 Aug 2018 06:44 #788606 by Wiers
Replied by Wiers on topic Dutch 1977 Z1000 Build
Not much done on the bike, just riding.
Nice pictures of the bike and the Cobra of a friend of mine.





85Hp vs 460Hp :laugh:
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The following user(s) said Thank You: slayer61

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02 Aug 2024 03:21 #902769 by Wiers
Replied by Wiers on topic Dutch 1977 Z1000 Build
Hello again fellow builders.

6 year after my last post en 8 years after starting this topic, I am back with the last part of my build.
The only finishing thing I had to do left was the decal and paintwork.
The decals I found a couple of months ago in Germany but the paintwork scared me a bit.
I tried it a couple of times but due to several layers of different kind of paint, the results where not hopeful.
So after another try I got these results…………

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02 Aug 2024 03:29 #902770 by Wiers
Replied by Wiers on topic Dutch 1977 Z1000 Build
 

 

 

 

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02 Aug 2024 03:33 #902771 by Wiers
Replied by Wiers on topic Dutch 1977 Z1000 Build
But the paint was cracking up and after 3 tries and a lot of paint and resending I gave up.

 

I managed to save the tail end but had to redo the rest.
Wire brushed the front to bare metal and that seems to be the trick.

 
 

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02 Aug 2024 03:34 #902772 by Wookie58
Replied by Wookie58 on topic Dutch 1977 Z1000 Build
Great looking bike Wiers, when it's painted let me know as I feel a BOTM feature coming

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