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Testarossa's 78 KZ1000 Fighter Build

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14 Nov 2010 11:36 #412698 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
It's temporary. It is actually working well like that. The shifts are positive, but admittedly I haven't ridden it much lately. Busy, busy.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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14 Nov 2010 12:03 #412703 by PLUMMEN
Replied by PLUMMEN on topic Testarossa's 78 KZ1000 Fighter Build
im just wondering how to keep moisture out without blocking the holes you made,looks good though! B)

Still recovering,some days are better than others.

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14 Nov 2010 16:47 #412779 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
PLUMMEN wrote:

im just wondering how to keep moisture out without blocking the holes you made,looks good though! B)


I think Patton came up with a suitable solution:

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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29 Nov 2010 20:59 #414761 by tk11b40
Replied by tk11b40 on topic Testarossa's 78 KZ1000 Fighter Build
Hmmm....

Waterproof and safe ....

Yes these days you cannot be too careful.:laugh:

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Husqvarna FE 350s

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01 Dec 2010 19:54 #414998 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
Now that I got rid of my house guests from Thanksgiving, I can get back to work on the KZ. First project was to add my tread on the second footpeg. So I cut the basic shape from a piece of 22 ga.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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01 Dec 2010 19:55 #414999 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
Next, we'll mark a center line, and center punch a row of holes.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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01 Dec 2010 19:59 #415001 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
Now we punch some 1/8" diameter holes. Too easy.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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01 Dec 2010 20:01 #415002 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
Here's what it looks like before I welded it to the peg:

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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01 Dec 2010 20:04 #415003 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
Guess what's next. Bend it around the peg, and put a spark to it.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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01 Dec 2010 20:07 #415005 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
Now that the rear master cylinder is visible through the cutout in the heel guard, I felt compelled to shine it up a bit.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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01 Dec 2010 20:11 #415006 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
Ok, lets slap it all back together. You'll also notice that I installed the last braided brake line.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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01 Dec 2010 20:21 #415009 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
Well after all that was done, I decided to fire it up without the baffle in the exhaust. Whoa baby, the old girl is loud with a straight pipe! I definitely like a little more volume, but I realize that it needs some back pressure. To that end, I have been working on building a straight through baffle like a Kerker pipe. I have scavenged the perforated tube from an old muffler that used to be on my zx-10r.

I'm currently waiting on the UPS man to bring my wideband O2 sensor with data logger this week. Once that gets here, I can get some real concrete a/f ratio to assist in tuning.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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