82 KZ440 belt exhaust

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20 Aug 2016 12:54 #739311 by Crosskz440
82 KZ440 belt exhaust was created by Crosskz440
Hi, I have a 1982KZ440 belt drive. It has 2 exhaust pipes that would have a connector pipe on the underside of the bike. The connector is missing so the bike is loud. I would like to get it quieter so I am unsure if I can plug those holes or if I have to have the connector pipe for the bike to run properly. Thanks for the help!

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  • SWest
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  • 10 22 2014
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20 Aug 2016 15:26 #739320 by SWest

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20 Aug 2016 15:47 #739323 by Crosskz440
Replied by Crosskz440 on topic 82 KZ440 belt exhaust
They are pretty clean. A little rust on the extensions where the connector would go. But they seem to be in good shape.

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20 Aug 2016 15:55 #739324 by SWest
Replied by SWest on topic 82 KZ440 belt exhaust
Pics would help. You can make a new tube to fit if it's not too bad.
Steve

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20 Aug 2016 16:40 #739331 by Nerdy
Replied by Nerdy on topic 82 KZ440 belt exhaust

Crosskz440 wrote: Hi, I have a 1982KZ440 belt drive. It has 2 exhaust pipes that would have a connector pipe on the underside of the bike. The connector is missing so the bike is loud. I would like to get it quieter so I am unsure if I can plug those holes or if I have to have the connector pipe for the bike to run properly. Thanks for the help!


Steve's idea is a good one (recreating the H-pipe). This is kind of an oversimplification, but the crosspiece is there to allow each cylinder to send exhaust through both mufflers; it provides balance between the two pipes and slightly better flow than having one straight pipe and muffler per cylinder.

If it helps, Mac makes a 2-into-2 exhaust for the KZ400/440 that has no H-pipe, so it wouldn't be required as such. (Their pipes may be of slightly larger diameter, removing the benefit of the H-pipe.) In the short term you should be able to cap the holes and have a quieter ride.

1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R

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20 Aug 2016 16:45 #739334 by SWest
Replied by SWest on topic 82 KZ440 belt exhaust
In one thread here a member used copper pipe as a tube with clamps.
Steve

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20 Aug 2016 17:32 #739339 by Crosskz440
Replied by Crosskz440 on topic 82 KZ440 belt exhaust
Pics
Attachments:

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  • SWest
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20 Aug 2016 17:37 #739340 by SWest
Replied by SWest on topic 82 KZ440 belt exhaust
Looks like there is still something to work with. Measure how wide it is and the OD of the openings.
Steve

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