Doing maintenance is GOOD!

  • Nessism
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03 Apr 2016 11:04 #719047 by Nessism
Doing maintenance is GOOD! was created by Nessism
Just finished the 600 mile service on my 750E after its rebuild. Took it out for some nice pulls up to redline before hand to warm up the oil of course. :evil:

Torqued the head and found all the nuts were still nice and snug. Score one for OEM gaskets. I've found some aftermarket gaskets tend to compression more than OEM and the torque falls off pretty fast.

Next I checked the valve clearances and found one valve was really tight. Not sure what happened there but very glad I checked. Went to work swapping out the shim and after removing the ignition cover to turn over the engine I found oil inside. Was fearing the worst but (thankfully) found it was only the oil pressure sensor that was leaking. I have a spare so took care of that too.

Moral of the story is to do your maintenance, don't just wait for crap to break.
The following user(s) said Thank You: daveo

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03 Apr 2016 11:09 #719048 by davido
Replied by davido on topic Doing maintenance is GOOD!
I did my Bandit a couple of weeks ago.It was well overdue,the bike was running really rough. An afternoon spannering. Oil,plugs,filters and a good clean.It runs like a new bike.Job well done.Spring has sprung!

www.kzrider.com/forum/11-projects/594313-csr1000-project-build
CB550 (1978)
CB500/4 (1972)*
KZ1000CSR (1981)
XT 600E (1999)
TDM900 (2003)

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03 Apr 2016 12:39 - 03 Apr 2016 12:40 #719057 by 650ed
Replied by 650ed on topic Doing maintenance is GOOD!
"Moral of the story is to do your maintenance, don't just wait for crap to break."

Truer words were never written! A little while back when I was lubing my drive chain I found the clip from the master link was missing. I can't image why unless if fractured and fell off. No harm done since I found the problem before the master link side plate came off, but if I hadn't found it when I did it might have turned ugly. Maintenance is a good thing. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 03 Apr 2016 12:40 by 650ed.

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  • SWest
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03 Apr 2016 12:48 #719058 by SWest

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03 Apr 2016 13:00 #719059 by daveo
Replied by daveo on topic Doing maintenance is GOOD!
Assume nothing. B)

1982 KZ1100-A2

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03 Apr 2016 16:54 #719098 by car5car
Replied by car5car on topic Doing maintenance is GOOD!

650ed wrote: "Moral of the story is to do your maintenance, don't just wait for crap to break."

I found the clip from the master link was missing. Ed

Master link is missing on my bike too. Is that because I have shaft bike? :)

96 Yamaha Royal Star
82 Yamaha Virago 920

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  • SWest
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03 Apr 2016 17:59 #719109 by SWest

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  • Z1Driver
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03 Apr 2016 19:47 #719132 by Z1Driver
Replied by Z1Driver on topic Doing maintenance is GOOD!
My master link is missing too. Maybe because I have a continuous chain on one bike and a shaft on the other. :evil:

Blue 1975 Z1B
Red 2009 Concours 14

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  • bluej58
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04 Apr 2016 07:06 #719175 by bluej58
Replied by bluej58 on topic Doing maintenance is GOOD!
Grease those swing arms ;)

78 KZ1000 A2A

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  • GKBO
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04 Apr 2016 08:36 #719193 by GKBO
Replied by GKBO on topic Doing maintenance is GOOD!

bluej58 wrote: Grease those swing arms ;)

Yes indeed,this happens when you don't
[IMG

Had to get a new pivot bolt because the old one was mushroomed to unsuitability getting it out.Took about a week of pounding,dousing with penetrating oil and in the end some heat to get the mess out :blink:

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05 Apr 2016 11:00 - 05 Apr 2016 11:05 #719387 by KZB2 650
Replied by KZB2 650 on topic Doing maintenance is GOOD!
Agree on the oem gaskets but did use the Wiseco head gasket with almost the same results as you....... Had one exh valve tighten up from .055 to .0035 and one from .0055 to .0045 and opened them up one shim each ..... all others stayed or was no more than a half a thousand off.........I like your tips on brake cyl parts and hoses too...... will be ordering hoses from where you did also and making my own...... used a master link for ever with good results but decided to have a bike shop peen the link on this time..... and yes I re lubed the swingarm after removing it. ;).....

If there is a maintenance item I do to much it is carb syncing ........ always am looking for a perfect synch even though its always v close.....points too before I bought the Dyna..... always was picturing those point blocks wearing and being a little off. :blush:

1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.
Last edit: 05 Apr 2016 11:05 by KZB2 650.

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09 Apr 2016 02:32 #720014 by modz1r
Replied by modz1r on topic Doing maintenance is GOOD!
can't agree enough.

I've got a Z1B in for a top end rebuild - so many other non engine related service issues with it.
So many loose bolts...
Cush drive rubbers knackered.
rear brake seized (bike should go a lot better now just by fixing this !)
advance retard seized
cables all needed oiling
corroded electrical contacts
rear tyre worn out
etc etc

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