And finally, Wookie's 82 begins !

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11 Sep 2023 14:20 #889267 by sf4t7
Replied by sf4t7 on topic And finally, Wookie's 82 begins !
Wookie, that peg setup is cool !  The heel guards scream function over form, maybe you can make some out of similar thickness aluminum plate that have a little more appeal. (Unfortunately you probably can't do that on your new lathe)  I like your wheel assembly fixture, looks easier than the  "put  your foot under the tire and try to line up the axle" method.


Scotty


Scotty

1974 Z1A
1015
welded Z1 crank
Andrews 1X Cams
Delkevic 4 into 1
Superbike bars
530 conversion
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11 Sep 2023 15:05 #889270 by Rolf1976_KZ900
Replied by Rolf1976_KZ900 on topic And finally, Wookie's 82 begins !
Impressive work !! this bike is going to be cool !
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11 Sep 2023 16:19 #889275 by Wookie58
Replied by Wookie58 on topic And finally, Wookie's 82 begins !
Thanks guys, it's been in my head a long time and I just want it to be " the best I can make it" I have been learning many new skills along the way

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12 Sep 2023 11:35 #889302 by Nerdy
Replied by Nerdy on topic And finally, Wookie's 82 begins !

I'm not sure about the heal guards currently as they are "only a mother could love" ugly   
 

If they're ugly and they work, they're not ugly. :)

This is a fantastic project! I really appreciate the pics.

1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R
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12 Sep 2023 11:58 #889303 by Wookie58
Replied by Wookie58 on topic And finally, Wookie's 82 begins !

I'm not sure about the heal guards currently as they are "only a mother could love" ugly   

 

If they're ugly and they work, they're not ugly. :)

This is a fantastic project! I really appreciate the pics.
I am unsure which way to go yet, the "right" one would be difficult to replicate as it has a pronounced curve around the master cylinder and I have to ask myself "how much extra work do I want to create" I think once they are anodised black they will kind of slink back into the shadows 
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17 Sep 2023 10:30 #889467 by Wookie58
Replied by Wookie58 on topic And finally, Wookie's 82 begins !
So I have been finishing up the foot controls this weekend, sorted the gearshift (I was going to buy a GPZ part but when I looked at it, it appears it's just a pice of flat steel welded to the end of a normal lever so that's what I did) needed a few bushings and spacers to get it working correctly (on the Yamaha they came from the shift rod runs behind the lever and frame spar) I just couldn't live with those ugly heal guards so I "bit the bullet" and made alternatives which I like a lot more (I could have just junked them but they are there for a reason) I just need to make a couple of spacers for the brake pedal and master cyl
 
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17 Sep 2023 19:33 #889481 by sf4t7
Replied by sf4t7 on topic And finally, Wookie's 82 begins !
Wookie - those new heel guards look much better, they match the shape of the pedal brackets.  Nice work.   

Scotty


Scotty

1974 Z1A
1015
welded Z1 crank
Andrews 1X Cams
Delkevic 4 into 1
Superbike bars
530 conversion
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17 Sep 2023 21:23 #889482 by Stereordinary
Replied by Stereordinary on topic And finally, Wookie's 82 begins !
I just noticed that you've done a monoshock conversion. Amazing!

A breeze from the west.
‘90 ZR550 Zephyr
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18 Sep 2023 05:03 - 18 Sep 2023 05:03 #889492 by TexasKZ
Replied by TexasKZ on topic And finally, Wookie's 82 begins !
Heel guards look lighter, too. Now if only you had some sheet titanium in the shop. 

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 18 Sep 2023 05:03 by TexasKZ.
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23 Sep 2023 11:44 #889684 by Wookie58
Replied by Wookie58 on topic And finally, Wookie's 82 begins !
Have wrapped up the foot controls today, spacers for the brake pedal and rear reservoir. This has tucked in nicely behind the sidepanel but I had to go through the brace with the hose. I have welded a steel tube through to maintain strength and made an ally joining piece for the hose. Now onto the exhaust 

 
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23 Sep 2023 12:52 #889687 by Rolf1976_KZ900
Replied by Rolf1976_KZ900 on topic And finally, Wookie's 82 begins !
Nice work ! i can not weld ,but i have to learn it ,because in the near future im planning to make a project like this when i get a proper garage.
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23 Sep 2023 15:29 #889691 by Wookie58
Replied by Wookie58 on topic And finally, Wookie's 82 begins !

Nice work ! i can not weld ,but i have to learn it ,because in the near future im planning to make a project like this when i get a proper garage.
Looking forward to seeing what you create Rolf 

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