The_Proletariat 550 project

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13 May 2016 21:03 #726302 by SWest

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24 May 2016 06:46 - 24 May 2016 06:58 #728215 by The_Proletariat
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Sorry about the vertical camera angle. I don't own a cell phone and I am still new to taking videos with one.
My final sync is not this close as tiny changes made while tightening the lock nuts have big changes, but is better than it was. It is stronger off idle, and throttle response is more uniform. Much less noise from the primary chain knocking around.

I have idle set at 1200-1300 per the ND tach. I understand the FSM spec is lower however this is the lowest rpm I can get a somewhat smooth idle.

I achieved my highest idle with three airscrews at 1 turn in, and one at 1/2 turn in. I still get a cyl 3 backfire with the choke on, but no backfire with the choke off. The miss that I can't figure out is still there,

Rode to work today. It was about 50 degrees and I was able to come off choke pretty quickly.

I will check the new plugs soon.

1982 Kawasaki KZ550 LTD
Last edit: 24 May 2016 06:58 by The_Proletariat.

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24 May 2016 07:12 #728219 by SWest
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If you can get #2 up a touch, the rest should drop.
Steve

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24 May 2016 07:50 #728227 by The_Proletariat
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swest wrote: If you can get #2 up a touch, the rest should drop.
Steve


They will, but they will all move by different amounts. After touching up the others one of them will have affected #2 and who knows where it will be then. I was just pumped to get 3 to read the same.

I am now in version 3 of my homemade tool. Perhaps my meter has some design flaws. I assume I would get better results with a Carbtune.

1982 Kawasaki KZ550 LTD

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24 May 2016 07:57 #728231 by SWest
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I had that problem until I found #3 was shut off all the way. I raised the idle then made the others the same as it. It's the lead carb. It started popping after I raised the needles. :dry:
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24 May 2016 08:16 #728240 by The_Proletariat
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swest wrote: I had that problem until I found #3 was shut off all the way. I raised the idle then made the others the same as it. It's the lead carb. It started popping after I raised the needles. :dry:
Steve


Good info. #3 is almost all the way open. The other 3 are nearly closed.

I need to inspect the linkage. Maybe the arm to the needle holder is bent.

1982 Kawasaki KZ550 LTD

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24 May 2016 08:18 #728242 by SWest

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24 May 2016 08:21 #728243 by The_Proletariat
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swest wrote: Or not seated correctly. It don't take much.
Steve


:lol: Ya I've been there. I tried a sync last year and forgot to tighten a couple needle holder screws. Took me a while to figure what the problem was.

1982 Kawasaki KZ550 LTD

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24 May 2016 08:27 #728246 by SWest

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28 May 2016 11:24 #728985 by The_Proletariat
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Do I need to re sync the carbs if I remove and then reinstall them without making any carb or engine changes?

1982 Kawasaki KZ550 LTD

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28 May 2016 16:56 #729016 by SWest

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29 May 2016 10:26 - 29 May 2016 11:20 #729093 by The_Proletariat
Replied by The_Proletariat on topic The_Proletariat 550 project
Spark plugs. About 100 miles on them. Some highway, but mostly city. 4 3 2 1 left to right.


I am using stock jets with the needle on the 3rd clip, Pod filters and stock exhaust.

If you look closely you can see the shoulder of the ceramic turning a light tan. I guess I should have left these in longer. They still look new.


Attachment IMAG0165.JPG not found


1982 Kawasaki KZ550 LTD
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Last edit: 29 May 2016 11:20 by The_Proletariat.

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