'83 KZ440D Cafe/Brat Build

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08 Feb 2016 16:23 #710046 by TrollToll14
'83 KZ440D Cafe/Brat Build was created by TrollToll14
I started riding last summer. Bought an old KZ440 to learn on and once it got cold and it was time to put it up for the winter I decided to try my hand at motorcycle modification. Since this is my first build I would appreciate any feedback and suggestions.

Here is what I started with (draining the oil to get ready to bring it inside)

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Getting ready to make the seat pan out of fiberglass.

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This is what it looked like when I was done. Still needs some sanding and cleaning.

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Here it is totally stripped down.

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Mock-up of my electrical tray. It sits just under the seat pan, completely out of sight.

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My gas tank. Pretty excited with how it turned out considering it was my first time. Admittedly I have a friend who paints cars professionally that let me use his space and equipment. He is advice was even more important.

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And the frame.

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I'm hoping by the end of this weekend I will have a roller. The parts have already started trickling in (clip-ons, grips, taillight, speedo, etc.)

Still to come:
Putting in Mikuni carbs and pod filters which means re-jetting.
Installing a 2-into-1 collector and getting a new slip-on.
Construct a new wiring harness.
Cover the seat pan (may end up paying someone to do this. I'm not very useful with a needle).
I am also installing an RFID reader so I can go keyless. Here is the planned wiring harness with RFID included.

Thanks for reading everyone. Let me know what you think.
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08 Feb 2016 16:57 #710052 by Gypsy Road
Replied by Gypsy Road on topic '83 KZ440D Cafe/Brat Build
Good looking Paint. Great job

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08 Feb 2016 17:57 #710054 by larriken
Replied by larriken on topic '83 KZ440D Cafe/Brat Build
Sweet, like the red frame!

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  • SWest
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  • 10 22 2014
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08 Feb 2016 18:15 #710057 by SWest

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09 Feb 2016 14:48 - 09 Feb 2016 14:59 #710186 by TrollToll14
Replied by TrollToll14 on topic '83 KZ440D Cafe/Brat Build

Gypsy Road wrote: Good looking Paint. Great job

larriken wrote: Sweet, like the red frame!


Gypsy Road and larriken:

Thanks! I'm pretty proud of it. It was definitely the part of the build I was the most worried about.

swest wrote: Pics of the motor mounts for another member?
Steve


swest:

Below I have a picture of my motor mounts with an annotated picture of my frame showing where they attach. I the same for the engine if you need.

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Attachment FrameAnnotated.jpg not found

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Last edit: 09 Feb 2016 14:59 by TrollToll14.
The following user(s) said Thank You: SWest

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  • SWest
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09 Feb 2016 15:48 #710203 by SWest
Replied by SWest on topic '83 KZ440D Cafe/Brat Build
Thanks, I was asking for another member who seemed to have been sold the wrong ones.
Steve

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