1978 Z1-R Rebuild

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26 May 2015 08:06 #673822 by pertonpc
Replied by pertonpc on topic 1978 Z1-R Rebuild
Thanks People,

I like the original look on these machines - but it doesn't always come cheap these days !!

I am from Staffordshire - England swest - so the tune was just a motoring related pick from YouTube I am afraid. But it related to motoring in times past and fitted the length of my film pretty closely - so it got picked.

Final missing body panels due back to me this Thursday then she can be taxed and back on the road for Monday 1st June.
Whooopeeee !!!!!!! let's hope for a dry June in the UK

Z1-R, Z650B and a Z1-B Catch 'em if you can at www.zedrider.co.uk

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  • SWest
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  • 10 22 2014
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26 May 2015 09:15 #673832 by SWest
Replied by SWest on topic 1978 Z1-R Rebuild
Just for that, I'll have to do a clip on Beaumont/Banning and the bike. That's where Willy Boy started his run. Through Morongo, Yucca Valley and Joshua Tree. Young Robert Blake played Willy. Mind if I use the audio?
Steve

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26 May 2015 12:00 #673858 by pertonpc
Replied by pertonpc on topic 1978 Z1-R Rebuild
Hi Steve,
Yes I would like to see a clip that shows the area featured in the tune please.

Feel free to use the audio track - it is on youtube under their add audio - copyright free section.

Just type motor into your search box and it is in the top 10 matches.

Here is my KZ650 at the same stage during an earlier rebuild -


From Mark

Z1-R, Z650B and a Z1-B Catch 'em if you can at www.zedrider.co.uk

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27 May 2015 18:30 #674095 by weales
Replied by weales on topic 1978 Z1-R Rebuild
G'day Mark - congratulations on your "tidy-up" - great work! I'm also rebuilding/restoring a '78 Z1-R and am very interested to know what paint you used to get such a close match to the original (NLA) "Metallic Stardust Silver?" There are a few car metallic paints which come close but yours is soooo good! Ta, Bill.

Current Project
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III

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  • SWest
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  • Sustaining Member
  • 10 22 2014
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27 May 2015 19:33 #674102 by SWest
Replied by SWest on topic 1978 Z1-R Rebuild
"I love it when a good plan comes together." ;)
(Hannibal Hayes, The A Team)
Steve

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28 May 2015 00:26 #674127 by larriken
Replied by larriken on topic 1978 Z1-R Rebuild
That is such a sweet Z1R, I am in love with your bike!

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30 May 2015 14:40 #674538 by pertonpc
Replied by pertonpc on topic 1978 Z1-R Rebuild
Hey People,
Thanks for the positive comments.
I think my bike painter mixed it up special - so you would have to get him to do it in England for you.
The Z1-R book recommends HONDA HAVASU BLUE as a near match.
Google some pictures of that and see what you reckon.

From Mark

Z1-R, Z650B and a Z1-B Catch 'em if you can at www.zedrider.co.uk
The following user(s) said Thank You: 0Z.Z1R Mk2

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01 Jun 2015 10:35 - 01 Jun 2015 10:38 #674767 by pertonpc
Replied by pertonpc on topic 1978 Z1-R Rebuild
At last - SHE LIVES ! ! ! !

Rebuild now finished - took from November to end of May.

A new seat strap kit is provided with the bike but I am liking the clean, low lines she has right now.



Wonder what bike will be next to get the Zed Rider treatment :laugh: :laugh:

Z1-R, Z650B and a Z1-B Catch 'em if you can at www.zedrider.co.uk
Last edit: 01 Jun 2015 10:38 by pertonpc.
The following user(s) said Thank You: 650ed

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01 Jun 2015 15:18 #674823 by weales
Replied by weales on topic 1978 Z1-R Rebuild
Pretty quick timeline for a very extensive "tidy up." ;)

Many thanks for the words and pics - always handy to have close-ups of assembly for reference!
Mine was bought as a basket case - it was actually going to be used by the PO as a "spares" donor -but I managed tp persuade him to sell it to me back in Oct 2011. I have already posted pics of the project as it progresses and not much has changed physically since then. I'm working on adapting a u/s of A wiring harness to an Oz bike with Z1000 switches . This model had a reserve lighting circuit, the components for this are NLA and often the first items to fail electrically. I've bypassed these and re-pinnedthe switch harnesses to interface with the main loom but got to checthe whole she-bang out with a meter before applying power, so that I don't let any of the brown smoke escape from the wiring :silly:
Am also masking up the motor for respray - motor paint job was pretty cruddy when I got it - hope to get the paint on next week.
Will post some progress pics of the paint job. I intend to use VHT satin black engine enamel over VHT primer - I used this on some other satin finish parts (brake calipers) with good results.
Seat components are off to a trimmer for re-assembly - got a new cushion, cover and strap to go on the refurbished base next week. BTW - Anyone have a spare "spare " kickstart lever and bracket looking for a new home? I have just the place for them. :lol:

Current Project
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III

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03 Jun 2015 11:53 #675130 by bugsinmyteeth
Replied by bugsinmyteeth on topic 1978 Z1-R Rebuild

pertonpc wrote: At last - SHE LIVES ! ! ! !

Rebuild now finished - took from November to end of May.

A new seat strap kit is provided with the bike but I am liking the clean, low lines she has right now.

Wonder what bike will be next to get the Zed Rider treatment :laugh: :laugh:


You, sir, have real talent. Thanks for the vids. They are a pleasure to watch.

As for what to do next, may I suggest a '77 or '78 Z 1000. I always thought it would be neat to have a Z1, a KZ 1000, and a KZ 650 as a matching set. The 650 and 1000 especially look like big brother and little brother.

Old School Is Cool!

1975 Kawasaki 900 (Z1B)
1982 Suzuki GS750E

Northern KY

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03 Jun 2015 12:22 #675132 by 650ed
Replied by 650ed on topic 1978 Z1-R Rebuild
WoW! That bike really is amazing; it's difficult to believe it has ever been off the dealer's showroom floor! Talk about paying attention to detail - even the red band on the brake line looks like new! I take my hat off to you! Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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03 Jun 2015 15:16 #675145 by Tyler
Replied by Tyler on topic 1978 Z1-R Rebuild
wow that is an amazing resto... you have officially defined the new "10" on the 1 to 10 scale. That bike is as good as it gets! Well done.

If I knew what I was doing all the time life wouldn't be any fun.

'80 KZ650 E 700cc, dyna ignition and coils, frame up restoration, daily driver
'81 KZ1300 A3 full restoration, custom big bore pistons, 1400cc 6 cylinder super bike
"77 KZ650 B1 - Barn Find, work in progeress
"74 Yamaha DT 400 Enduro

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