Sorta new, but now I have a bike.

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10 Dec 2006 19:20 #98887 by tommyp76
Replied by tommyp76 on topic Sorta new, but now I have a bike.
pumps wrote:

my buddy who is a bike mechanic


I would think he might be a good budy to have!:woohoo:
Be SURE to buy him something good for Christmas..preferably some kind of tool he needs...to work on KZs!:woohoo:

Oh he's getting paid, well sort of. I trade him bike work for computer work so it works out well for both of us. ;)

1978 KZ650B

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27 Dec 2006 13:02 #102036 by tommyp76
Replied by tommyp76 on topic Sorta new, but now I have a bike.
Small update.

Just got about $200 worth of parts from fleabay and z1. New headlight
New spark plug boots
New fork seals
Carb rebuild kits
Used airbox (missing one boot and attachment brackets)
New brake pads
New throttle cables
Used chain guard

I'm going to take the day off on 1/2/07 and rebuild the carbs and start on the forks. Also I need to get the airbox in so that I can make sure I have enough clearance for the rear master cylinder.

Tom

1978 KZ650B

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27 Dec 2006 18:50 #102111 by pumps
Replied by pumps on topic Sorta new, but now I have a bike.
Keep us posted on how you're doing!;)

Check out our site. kcvjmc.org
1977 Yamaha XS650
2000 Kaw W650
2 KZ440 LTDs , a 79 KZ400H and an 83 Belt Drive

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31 Dec 2006 17:07 #102703 by kzwolfsr
Replied by kzwolfsr on topic Sorta new, but now I have a bike.
My disk on my 78 SR are drilled but I dont know if they were switched, but I think thats how mine came Pumps.

1979 KZ SR650, stock candy persimmon red and crossover pipes
1981 KZ 1000LTD with non stock and more comfortable handle bars and 4 into one V&H
Original man of the Caribbean

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31 Dec 2006 18:14 #102707 by pumps
Replied by pumps on topic Sorta new, but now I have a bike.
kzwolfsr, My front rotor is drilled. I have seen ones on 78s drilled but have wondered if they were not oem.If you look on this page in the first section in the pictures none of the 78s have drilled rotors.It also says that in 79' the letters on the tank became all large like "KAWASAKI" but mine are "Kawasaki" like it shows in several pics so I dunno.

Post edited by: pumps, at: 2006/12/31 21:15

Check out our site. kcvjmc.org
1977 Yamaha XS650
2000 Kaw W650
2 KZ440 LTDs , a 79 KZ400H and an 83 Belt Drive

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31 Dec 2006 20:23 #102716 by kzwolfsr
Replied by kzwolfsr on topic Sorta new, but now I have a bike.
Yep I wouldnt bother to get brain fart on it. I suspect that as the year 78 was going out things were still changing over, like in the clymer manual they say the manufacturers in 1979 started putting in accelerator pumps on the carburetor to improve performance, so I am guessing I have a late 78 bike, which is pretty special

1979 KZ SR650, stock candy persimmon red and crossover pipes
1981 KZ 1000LTD with non stock and more comfortable handle bars and 4 into one V&H
Original man of the Caribbean

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05 Jan 2007 11:13 #103543 by tommyp76
Replied by tommyp76 on topic Sorta new, but now I have a bike.
Sorta funny but not really story.

So I was rebuilding the carbs on Tuesday of this week. Everything was going good as I moved to carb #2. As I started to remove a jet a piece of it snapped off and hit me in the left eye :S It didn't really hurt so I went on and finished up rebuilding them. Later that evening my eye started to bother me so I took out my contacts and noticed that it was cut. The night was horrible (constant watering and burning feeling). So I had my wife double check to make sure nothing was in my eye, of course she found nothing. So the next day I schedule and appt with the Eye Doc. She proceeds to tell me how lucky I was and that my contact saved my eye. Apparently I cut my cornea over 60% of the way through and if I hadn't had my contacts in I would probably have lost my eye.

So how's that for a routine carb rebuild. :blink:

1978 KZ650B

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05 Jan 2007 13:33 #103562 by pumps
Replied by pumps on topic Sorta new, but now I have a bike.
I ALWAYS read that you should wear safety glasses when rebuilding carbs but I always thought of it when using cleaner, not for pieces coming off! Thanks for sharing. Maybe i will be more careful after hearing this.

Check out our site. kcvjmc.org
1977 Yamaha XS650
2000 Kaw W650
2 KZ440 LTDs , a 79 KZ400H and an 83 Belt Drive

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02 Mar 2007 12:17 #116762 by tommyp76
Replied by tommyp76 on topic Sorta new, but now I have a bike.
She's almost ready for the road.

Last week I got the new turn signals on and wired up. Got a stock airbox put in and the carbs dialed in. Replaced the fork seals and changed out the oil. Changed the engine oil/filter. Changed out the rear shocks. Fixed the starter button. Installed the new grips and throttle cables.

Really the only things left are to get side covers painted and put on, get a new front tire, and get the rear master cylinder bracket that I made welded on and finish up those brakes.

1978 KZ650B

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02 Mar 2007 13:17 #116772 by rstnick
Replied by rstnick on topic Sorta new, but now I have a bike.

It also says that in 79' the letters on the tank became all large like "KAWASAKI" but mine are "Kawasaki" like it shows in several pics so I dunno.


It's the other way around. '78 and BEFORE have the all caps: KAWASAKI. '79 and after have Kawasaki.
Same with drilled discs, they started in '79, although the SR (D) model started some things before the B&C models.

Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, Progressive Suspension, braced swingarm, ZRX shocks, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R - Wife's
2005 z750s

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08 Mar 2007 08:47 #118376 by tommyp76
Replied by tommyp76 on topic Sorta new, but now I have a bike.
So the crankcase breather hose that connects to the airbox is bad and I can't seem to find anyone that has one. Does anyone have a suggestion for a workaround/replacement?

Thanks in advance

1978 KZ650B

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08 Mar 2007 09:41 #118384 by mariozappa
Replied by mariozappa on topic Sorta new, but now I have a bike.
I might have an extra one, I'll have a look tonight.

1977 KZ650C1
and the KZ650/KZ750 Conversion ;)

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