Search Results (Searched for: gs swing arm)
Replied by Skidmark on topic Saving a '81 KZ750-E
30 Dec 2020 15:35
I was finally satisfied with all of the grinding and sanding on the swing arm modification, so it made it to powder coat today. I should have it back about the same time the new pivot bearings arrive. I have to take another detour for a week or so anyway - the daughter's '72 bug needs some dad love. Pulling the motor and installing a set of dual Kadron carburetors.
Replied by Kozman011 on topic Frame bracing and rear swingarm reinforcement on 1978 KZ650B
25 Dec 2020 19:11 - 25 Dec 2020 19:15
I'll be doing the Race-Tec springs, emulators, and oil on my 77 KZ650. I had it done to my 17' Kawasaki Voyager. Best 450 bucks I ever spent on a bike. While my Voyager is still a whale, it rides SO much better. Tracks almost like a street bike.
I will be upgrading the stem/steering bearing as well. New tires this summer. Still need to come up with a plan for the rear shocks.
I will be upgrading the stem/steering bearing as well. New tires this summer. Still need to come up with a plan for the rear shocks.
Replied by Nessism on topic Saving a '81 KZ750-E
24 Dec 2020 11:54Skidmark wrote: A very Merry Christmas to the KZR forum members! Here's to a much better year than this last disaster - it can't get much worse (I have hope!).
I am getting very close to having the swing arm ready for powder coating. Still doing some finish grinding and sanding, then I need to pull the bearings out. I found some replacement bearings at a company called Motion Industries for $6 each cheaper than both Partzilla and Z1E. The replacements should be here before the powder coating is completed. Once all of the prep work is done I will post some more pictures of it before it goes out for coating.
I am still trying to get my hands on the valve shims. What a mess... after ordering the correct size to get the clearance closer to the middle of the adjustment range, the supplier waited for the first ones to be returned before shipping out the new ones. The US Postal service is really messed up right now. They sat for 9 days in a Sacramento sorting facility. Once the supplier finally received them, he shipped the correct ones. Unfortunately he clicked on my default PayPal shipping address. Since I rarely use PayPal, I had neglected to update my shipping address when I moved three years ago. So they went to the wrong address. USPS can't tell me if they are in route back to the shipper due to an expired forwarding address, or if they are in fact being delivered to my previous address. They are somewhere in postal limbo. This is entirely my fault, but at least my PayPal address has gotten updated. Hopefully the current owner of my old home or the supplier will see them soon, so they can get forwarded to me. I would highly recommend not using USPS for any shipments right now. UPS is doing a great job of keeping transit times down. FED-X is working in conjunction with USPS, so sometimes it's okay, other times not. Stick with UPS whenever possible!
What sizes do you need? I've got a few spares that were gifted to me by a former member of this forum named Koolaid kid. Not sure I have what you need but if so, they are yours.
Replied by Skidmark on topic Saving a '81 KZ750-E
24 Dec 2020 09:46
A very Merry Christmas to the KZR forum members! Here's to a much better year than this last disaster - it can't get much worse (I have hope!).
I am getting very close to having the swing arm ready for powder coating. Still doing some finish grinding and sanding, then I need to pull the bearings out. I found some replacement bearings at a company called Motion Industries for $6 each cheaper than both Partzilla and Z1E. The replacements should be here before the powder coating is completed. Once all of the prep work is done I will post some more pictures of it before it goes out for coating.
I am still trying to get my hands on the valve shims. What a mess... after ordering the correct size to get the clearance closer to the middle of the adjustment range, the supplier waited for the first ones to be returned before shipping out the new ones. The US Postal service is really messed up right now. They sat for 9 days in a Sacramento sorting facility. Once the supplier finally received them, he shipped the correct ones. Unfortunately he clicked on my default PayPal shipping address. Since I rarely use PayPal, I had neglected to update my shipping address when I moved three years ago. So they went to the wrong address. USPS can't tell me if they are in route back to the shipper due to an expired forwarding address, or if they are in fact being delivered to my previous address. They are somewhere in postal limbo. This is entirely my fault, but at least my PayPal address has gotten updated. Hopefully the current owner of my old home or the supplier will see them soon, so they can get forwarded to me. I would highly recommend not using USPS for any shipments right now. UPS is doing a great job of keeping transit times down. FED-X is working in conjunction with USPS, so sometimes it's okay, other times not. Stick with UPS whenever possible!
I am getting very close to having the swing arm ready for powder coating. Still doing some finish grinding and sanding, then I need to pull the bearings out. I found some replacement bearings at a company called Motion Industries for $6 each cheaper than both Partzilla and Z1E. The replacements should be here before the powder coating is completed. Once all of the prep work is done I will post some more pictures of it before it goes out for coating.
I am still trying to get my hands on the valve shims. What a mess... after ordering the correct size to get the clearance closer to the middle of the adjustment range, the supplier waited for the first ones to be returned before shipping out the new ones. The US Postal service is really messed up right now. They sat for 9 days in a Sacramento sorting facility. Once the supplier finally received them, he shipped the correct ones. Unfortunately he clicked on my default PayPal shipping address. Since I rarely use PayPal, I had neglected to update my shipping address when I moved three years ago. So they went to the wrong address. USPS can't tell me if they are in route back to the shipper due to an expired forwarding address, or if they are in fact being delivered to my previous address. They are somewhere in postal limbo. This is entirely my fault, but at least my PayPal address has gotten updated. Hopefully the current owner of my old home or the supplier will see them soon, so they can get forwarded to me. I would highly recommend not using USPS for any shipments right now. UPS is doing a great job of keeping transit times down. FED-X is working in conjunction with USPS, so sometimes it's okay, other times not. Stick with UPS whenever possible!

16 inch rear Mag to Spokes...16, 17 or 18? was created by ez_goin112
19 Dec 2020 21:12
I have a question about rear rim size that I can't find an answer to so hopefully someone here can help me out.
I have a 1978 KZ1000B LTD with mag rims that I am about to replace with spokes. Currently the mags are 16" rear and 19" front. The new rear spoked rim will be 5" wide to accommodate a 170 tire.
My question is should I stick with the 16" or go to a larger 17" or 18" rim. Availability of performance tires is a main concern.
I have a fair amount of performance work done to the bike including a stretched box tube swingarm with 9.5 inches between the arms that should fit the wider tire.
Any advice and opinions are appreciated.
Thanks
Eric
I have a 1978 KZ1000B LTD with mag rims that I am about to replace with spokes. Currently the mags are 16" rear and 19" front. The new rear spoked rim will be 5" wide to accommodate a 170 tire.
My question is should I stick with the 16" or go to a larger 17" or 18" rim. Availability of performance tires is a main concern.
I have a fair amount of performance work done to the bike including a stretched box tube swingarm with 9.5 inches between the arms that should fit the wider tire.
Any advice and opinions are appreciated.
Thanks
Eric
Replied by Mikaw on topic 1976 Kz 900 A4
15 Dec 2020 05:57
DoctoRot wrote: Your lace pattern looks correct. the outsides will go opposite directions - ditto for the inners.
You don't need the fancy torque wrench to true a wheel. Just tap the spoke. if it rings its good, if it thumps it needs to be tighter. You also don't need a fancy truing stand either although it does make it a bit easier. a couple of 2x4s to hold the axle or even just putting the wheel in the swing-arm will work.
Truing a wheel is not as hard as you might think. loads of videos online how to do it. The only thing you gotta watch out for is if you start to get tight on the spokes if you have a cheap spoke wrench you can round the nipple over if it doesn't fit the nipple tightly. I personally love building wheels, go slow and it will be no problem.
If you still want to have someone else true it check with MX shops. replacing spokes is a regular occurrence for them.
Thanks for the tips. When this build is done I’m sure I will have enough parts left to throw together a bike on the 1977 Kz900 frame. I have front and rear hubs and rims that will need laced and trued. I will give it a go next time around.

Your lace pattern looks correct. the outsides will go opposite directions - ditto for the inners.
You don't need the fancy torque wrench to true a wheel. Just tap the spoke. if it rings its good, if it thumps it needs to be tighter. You also don't need a fancy truing stand either although it does make it a bit easier. a couple of 2x4s to hold the axle or even just putting the wheel in the swing-arm will work.
Truing a wheel is not as hard as you might think. loads of videos online how to do it. The only thing you gotta watch out for is if you start to get tight on the spokes if you have a cheap spoke wrench you can round the nipple over if it doesn't fit the nipple tightly. I personally love building wheels, go slow and it will be no problem.
If you still want to have someone else true it check with MX shops. replacing spokes is a regular occurrence for them.
You don't need the fancy torque wrench to true a wheel. Just tap the spoke. if it rings its good, if it thumps it needs to be tighter. You also don't need a fancy truing stand either although it does make it a bit easier. a couple of 2x4s to hold the axle or even just putting the wheel in the swing-arm will work.
Truing a wheel is not as hard as you might think. loads of videos online how to do it. The only thing you gotta watch out for is if you start to get tight on the spokes if you have a cheap spoke wrench you can round the nipple over if it doesn't fit the nipple tightly. I personally love building wheels, go slow and it will be no problem.
If you still want to have someone else true it check with MX shops. replacing spokes is a regular occurrence for them.
Replied by kpier998 on topic 1982 KZ1000K2 (LTD) Weights and Measurements
13 Dec 2020 19:11 - 13 Dec 2020 19:17
badcurator.org/resources/Magazines/CW_Oc...e-Lawson-Replica.pdf
Notice the swingarm and eccentric look a lot like a ZRX1100 swringarm, which I am considering as an upgrade.
Also, see the image showing the 8 plug head? Fast By Gast would do those at one time. I have no idea how the ignition would be set up for that. But I think the point was to reduce spark advance from 35+ down to maybe 30 and still avoid detonation. At least that is what I think I remember reading somewhere else...
The article states that the wheels for the EL bike and ELR replicas were magnesium. I will be weighing comstars and comparing to the weights for the stock cast wheels on the LTD. Anathema I know, but if there is a significant weight savings and if the bolts will work, I may put on a set of 18" boomerangs. Will document the weights above once I have them.
Notice the swingarm and eccentric look a lot like a ZRX1100 swringarm, which I am considering as an upgrade.
Also, see the image showing the 8 plug head? Fast By Gast would do those at one time. I have no idea how the ignition would be set up for that. But I think the point was to reduce spark advance from 35+ down to maybe 30 and still avoid detonation. At least that is what I think I remember reading somewhere else...
The article states that the wheels for the EL bike and ELR replicas were magnesium. I will be weighing comstars and comparing to the weights for the stock cast wheels on the LTD. Anathema I know, but if there is a significant weight savings and if the bolts will work, I may put on a set of 18" boomerangs. Will document the weights above once I have them.
Replied by merf1a on topic Happy to come aboard! New member, 73 Z1 project....
13 Dec 2020 10:51 - 13 Dec 2020 10:56
Mikaw wrote: Appears you have a real mix matched parts lot. You have some from a later Kz1000, possible an LTD. Also I see performance parts, Dyna ignition and copper head caskets. The head looks like a kz1000 and the cam cover is definitely not Z1. I’m not dogging you I’m mentioning it so you are aware of what you have so you get correct replacement parts. You mentioned the goal is not factory correct. Appears you have enough to put together a running bike. My guess is someone put a 70mm (Kz1000) upper on a 66mm (Z1 900) engine, that was a popular period correct performance mod. If you know the cylinders are in need of at least a hone, measure the bore. I’d bet it’s at least if not bigger than 70mm. All good and acceptable for your goal. Please don’t assume you can order all parts based on it being a 1973Z1. Good bones to start with and extra parts. You did good... Ask lots of questions, HardRockMiner knows the Z1 inside and out. Your in good hands here. Have fun.
Yep it’s a mix match of parts for sure and a lot of them are not original Z1.
The cylinders measure 66 mm the pistons he gave me with it measure 68.4 wrist pins are not the same.
I think they just got mixed in with the parts, probably for another bike make model.
Getting a running bike together is the goal. Will worry about all that period correct stuff later.
The guy that I got it from had enough parts to put together one complete bike and probably half of another. He had kz1000’s and Ltd. I think they were about five or six frames, various tanks fairings, swing arms, wheels, jugs, etc. He had an all original KZ 1000 turbo there great looking bike.
By the way, on the gaskets, there are about five complete sets of gaskets, about six or eight head gaskets, split and one piece.
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