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Piston Hole Kz1000LTD 1982 09 Mar 2024 12:54 #896224

  • TexasKZ
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Thankfully you will not be needing any, but in case anybody else does, you can get a set of eight genuine factory followers for only $214.24 from Webike.

japan.webike.net/ps/12032-1002/#!search&p.k=12032-1002
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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Piston Hole Kz1000LTD 1982 09 Mar 2024 13:54 #896225

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Zed, thank you. I can now confirm that it’s just a a question of a little sanding to get them going

I Built a little contraption with an isolation tube, so I could do it uniformly and at the same time protect the valve seal. 

it has worked a treat. Saved a bunch of cash and time on this one!






 
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Piston Hole Kz1000LTD 1982 09 Mar 2024 14:17 #896228

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Great news and a great idea with the insiulation.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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Piston Hole Kz1000LTD 1982 09 Mar 2024 16:49 #896233

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All set. Tappets move beautifully now. Oil all over… 

Next.

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Piston Hole Kz1000LTD 1982 10 Mar 2024 03:06 #896243

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I've heard of a valve lapper but bucket lapper, think You just created a new tool!! Perhaps a patent pending is in order, ha Very resourceful!
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Piston Hole Kz1000LTD 1982 17 Mar 2024 11:52 #896521

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Some advance this weekend. Cams are in place. Would like your opinion on the pictures. Intake cam is spot on with the head line, but the exhaust looks a bit “up”. Do you guys think this is right? Everything turns nicely and was not as difficult as I expected. 
My only real concern has been the bolts for the camshaft caps. Manual calls for 1.7 kg-m, and some of those bolts were “feeling” really soft for that torque. Have gotten all to 1.2 kg. Two of them won’t “lock”. Kinda scary.

I would appreciate your feedback on my “arrows”. Thank you guys!

 











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Piston Hole Kz1000LTD 1982 17 Mar 2024 11:56 #896522

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Two more pics for clarity…

 


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Last edit: by cartal. Reason: Alignment

Piston Hole Kz1000LTD 1982 17 Mar 2024 12:15 #896523

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I was looking at Jonas’ thread on his engine rebuild and as Scirocco pointed out, I think I am one tooth off in my exhaust camshaft,
with the arrow pointing slightly upwards, but the indentation at the edge of the camshaft not being completely parallel to the head.

will have to redo it… 



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Piston Hole Kz1000LTD 1982 17 Mar 2024 12:32 #896524

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Off a tooth based on FSM illustration below:

1982 KZ1100-A2

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Piston Hole Kz1000LTD 1982 17 Mar 2024 12:55 #896525

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Yes, Daveo, I’m afraid that is the case.

thank you!

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Piston Hole Kz1000LTD 1982 17 Mar 2024 13:51 #896531

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Yes! It's one tooth retarded on the exhaust and on the inlet the marks won't line up until the camcover with chain guide is fitted.
Just make sure the tooth count from the exhaust to inlet cam is correct and you must not fit the tensioner until the cam cover is fitted.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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Piston Hole Kz1000LTD 1982 17 Mar 2024 14:10 #896532

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About the capbolts. I would not go higher than 12Nm on them and make sure the treadholes and screws are cleaned with carbclean and dry before torque them with a  wrench that is working good.
and forgot : when screwing them down use just half a turn on each screw in the pattern from manual.do not screw the hole screws down in one operation.
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Last edit: by Rolf1976_KZ900.
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