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‘76 KZ900 LTD restoration 06 Nov 2023 20:12 #891394

  • motomisfit
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I bought this bike in ‘77 when I was 17 years old. Bought it from a long haired hippie dude that took me for a ride on the back seat and it scared the hell out of me. He rode this bike hard. I have owned it since then and enjoyed the hell out of it until……
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‘76 KZ900 LTD restoration 06 Nov 2023 20:14 #891395

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I found this when I drained my oil about 12 yrs ago. Broken cam chain guide. New guide on the left.
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‘76 KZ900 LTD restoration 06 Nov 2023 20:18 #891396

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OUCH! Not a good thing to see. Fast forward to 2023 and I take on the task of getting it back on the road again. Here’s what it looks like today.
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‘76 KZ900 LTD restoration 06 Nov 2023 20:28 #891397

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As many of us did when we were young, we modified our bikes to what was the “hot” thing to do back then. Now, we are all doing all we can to restore our bikes to OEM specs. For you older guys do you remember that doing the “Allen” head bolt and screw kit was a must have? Well, I’m so glad I kept a bag of my old parts and had the bolts/screws to put back in.

Details of the rebuild to follow 

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‘76 KZ900 LTD restoration 06 Nov 2023 23:59 #891398

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I am one of those "older guys" but I guess I just never "grew up" cause I can't leave anything alone 
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‘76 KZ900 LTD restoration 07 Nov 2023 04:24 #891399

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I'm another one of those older guys who modified my Z1B.  But I never kept it so I had to buy another one to restore.  If you were like most of us you used the wrong screwdriver on all those OEM screws, and now the heads are twisted ugly.  You can buy brand new ones from various sites.
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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‘76 KZ900 LTD restoration 07 Nov 2023 07:26 #891403

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Good stuff. Yeah, those Phillips head screws were real easy to muck up. I spent hours and hours filing many of these screws and wire wheeling them to look proper again.

Funny, last year I trailered this down to a local bike show and a guy who obviously knew what he was looking at said “well, if you’re restoring this bike proper, you need to change out those handlebar bolts to the chrome hex head bolts”. I was amazed that he noticed that. Anyway, I have a nice bag of Allen head bolts if anyone wants them. 

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‘76 KZ900 LTD restoration 07 Nov 2023 08:32 #891408

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That broken guide is pretty common on these engines, probably because people dont adjust their cam chains often enough. I was also one of those hippies from the 70's.  This was a police bike when I bought it . A couple versions.


 
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‘76 KZ900 LTD restoration 07 Nov 2023 08:56 #891409

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As many of us did when we were young, we modified our bikes to what was the “hot” thing to do back then.

Now, we are all doing all we can to restore our bikes to OEM specs. 

 
I must have missed that memo 
 
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‘76 KZ900 LTD restoration 07 Nov 2023 08:59 #891410

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As many of us did when we were young, we modified our bikes to what was the “hot” thing to do back then.

Now, we are all doing all we can to restore our bikes to OEM specs. 


 
I must have missed that memo 
 

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‘76 KZ900 LTD restoration 07 Nov 2023 09:13 #891412

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I heard something about a memo, but after 40 years I'm still a fan of the mildly hot rodded Z1  (with the addition of the ignition coils relay).  Not gonna change it back.   
Scotty

1974 Z1A
1015
welded Z1 crank
Andrews 1X Cams
Delkevic 4 into 1

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‘76 KZ900 LTD restoration 07 Nov 2023 10:58 #891415

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That’s some funny sh*t guys. Ok, maybe not ALL of us…..
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