Welcome, Guest
Username: Password: Remember me

TOPIC:

76 KZ900 27 Mar 2023 14:57 #882089

  • mvent
  • mvent's Avatar Topic Author
  • Offline
  • User
  • Posts: 226
  • Thank you received: 16
Experimenting with different products to clean engine and covers before removing from frame.
Before and after 

76 KZ900
76 XLCH
78 KZ1000
04 FLSTFI 120 ci
Attachments:
The following user(s) said Thank You: Mikaw

Please Log in or Create an account to join the conversation.

76 KZ900 27 Mar 2023 17:06 #882092

  • TexasKZ
  • TexasKZ's Avatar
  • Offline
  • Platinum Member
  • Posts: 7193
  • Thank you received: 2051
Perhaps that should say after and before 
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

Please Log in or Create an account to join the conversation.

76 KZ900 27 Mar 2023 17:28 #882097

  • mvent
  • mvent's Avatar Topic Author
  • Offline
  • User
  • Posts: 226
  • Thank you received: 16
Was hoping no one noticed that lol

76 KZ900
76 XLCH
78 KZ1000
04 FLSTFI 120 ci

Please Log in or Create an account to join the conversation.

76 KZ900 27 Mar 2023 17:38 #882099

  • TexasKZ
  • TexasKZ's Avatar
  • Offline
  • Platinum Member
  • Posts: 7193
  • Thank you received: 2051
Which product did you like best.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

Please Log in or Create an account to join the conversation.

76 KZ900 28 Mar 2023 18:01 #882137

  • mvent
  • mvent's Avatar Topic Author
  • Offline
  • User
  • Posts: 226
  • Thank you received: 16
I think any cleaner that won’t harm the aluminum will work it’s the scotch pad and nylon brush that does the hard work along with WD40.

76 KZ900
76 XLCH
78 KZ1000
04 FLSTFI 120 ci
The following user(s) said Thank You: sf4t7

Please Log in or Create an account to join the conversation.

76 KZ900 06 Apr 2023 14:25 #882575

  • mvent
  • mvent's Avatar Topic Author
  • Offline
  • User
  • Posts: 226
  • Thank you received: 16
Still having problem on 4th cylinder. Did another compression check with same results as before. Did leak down test and all cylinders less than 10% leak down, 4th cylinder had least amount. Switched plug wires and plugs same result. When starting cold after sitting couple of days, no smoke out tailpipe. Stuck clear hose in 4th carb bowl and fuel level went to joint where bowl meets carb body. When first starting pipe all cylinder fire and all exhaust pipes get hot pretty evenly, after 2-3 minutes of idling shutting off check as it warms up 4th cylinder pipe starts to cool off. When riding it I noticed whenever throttle is open more than half way regardless of rpm or gear it clears up and pulls strong. I’m thinking float level is too high, anyone agree?

76 KZ900
76 XLCH
78 KZ1000
04 FLSTFI 120 ci

Please Log in or Create an account to join the conversation.

76 KZ900 06 Apr 2023 14:50 #882576

  • Scirocco
  • Scirocco's Avatar
  • Offline
  • Premium Member
  • Never change a running system
  • Posts: 3923
  • Thank you received: 1895
Check the valve lash. When the engine heats up, valves like to expant and the valve clearance can go to near zero.
Some rust or carbon build up on the valve seat surface and seat rings in the cyl. head can make a lot of trouble!
A cheap USB Handy bore scope can help to give you some more internal view to the piston dom, cylinder bore and valve condition.

Please Log in or Create an account to join the conversation.

Last edit: by Scirocco.

76 KZ900 09 Apr 2023 08:34 #882794

  • mvent
  • mvent's Avatar Topic Author
  • Offline
  • User
  • Posts: 226
  • Thank you received: 16
Torqued cam cap bolts to check valve clearances, can’t get my smallest feeler (.038) in between shim and cam on cylinder I’m having an issue with, maybe I found the problem. Thanks Scirocco 

76 KZ900
76 XLCH
78 KZ1000
04 FLSTFI 120 ci

Please Log in or Create an account to join the conversation.

76 KZ900 10 Apr 2023 16:42 #882878

  • mvent
  • mvent's Avatar Topic Author
  • Offline
  • User
  • Posts: 226
  • Thank you received: 16
Loosened valve clearance on trouble cylinder and no change. Replaced choke plunger with one from another carb no change. Rode about 15 miles, it’s only missing at small throttle opening regardless of RPM, when opening throttle beyond 1/3 to half throttle it pulls strong even from low (2000) RPM. Decided to do a running compression test. Hot engine open throttle I have 150 lbs of cranking pressure, added teaspoon of 50 weight oil jumped to 160. Started engine and gauge goes to 30 at 1500 RPM blip throttle to 2500-3 k RPM jumps up to 60-70 lbs. I’m thinking intake problem ? Excess carbon on intake valve or seat? Feedback appreciated. No smoke out exhaust noticed.

76 KZ900
76 XLCH
78 KZ1000
04 FLSTFI 120 ci

Please Log in or Create an account to join the conversation.

76 KZ900 24 Apr 2023 17:49 #883697

  • mvent
  • mvent's Avatar Topic Author
  • Offline
  • User
  • Posts: 226
  • Thank you received: 16
Have it mostly stepped down, engine out. Wheels and suspension later this week then off to sandblaster/ powder coater.

76 KZ900
76 XLCH
78 KZ1000
04 FLSTFI 120 ci
Attachments:

Please Log in or Create an account to join the conversation.

76 KZ900 24 Apr 2023 20:46 #883703

  • sf4t7
  • sf4t7's Avatar
  • Offline
  • Sustaining Member
  • Posts: 399
  • Thank you received: 240
How do the rubber manifolds between carbs and head look?  Mine had some hairline cracks, barely visible.  Z1E has them.

Scotty
Scotty

1974 Z1A
1015
welded Z1 crank
Andrews 1X Cams
Delkevic 4 into 1

Please Log in or Create an account to join the conversation.

76 KZ900 25 Apr 2023 00:16 #883704

  • Wookie58
  • Wookie58's Avatar
  • Offline
  • Moderator
  • Posts: 3168
  • Thank you received: 1771

Loosened valve clearance on trouble cylinder and no change. Replaced choke plunger with one from another carb no change. Rode about 15 miles, it’s only missing at small throttle opening regardless of RPM, when opening throttle beyond 1/3 to half throttle it pulls strong even from low (2000) RPM. Decided to do a running compression test. Hot engine open throttle I have 150 lbs of cranking pressure, added teaspoon of 50 weight oil jumped to 160. Started engine and gauge goes to 30 at 1500 RPM blip throttle to 2500-3 k RPM jumps up to 60-70 lbs. I’m thinking intake problem ? Excess carbon on intake valve or seat? Feedback appreciated. No smoke out exhaust noticed.
I think it's unlikely to be a carbon build up issue, how old are the plugs and HT leads? Is the ignition advancer moving freely? What condition are the intake rubbers in (as already mentioned)? Are the pilot circuits in the carbs clean?

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum