trying to remove gas tank liner
- gogo123
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trying to remove gas tank liner
03 Jun 2026 17:31
I'm attempting to clean out another gas tank . this one was coated with something different . it almost looks like acrylic or something like that , it's kind of transparent. So far I have tried acetone ,M E K ,lacquer thinner ,paint stripper and muriatic acid. None of touched this stuff !! When I try to pry the coating off it breaks in pieces ,all most snaps like glass. there too much of it to be able to scrape it off . I really don't want to have to cut out the bottom of the tank . Any help is appreciated , thanks
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- Nessism
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Re: trying to remove gas tank liner
03 Jun 2026 17:39
Do you have access to methylene chloride paint stripper? That's what I've used. It's super nasty, and you need to leave it for a while for it to work. Sorry if you already tried this, you did mention trying paint stripper.
Good luck
Good luck
Ed
Carb O-ring Kits : www.kzrider.com/forum/14-vendor-forum/62...rburetor-o-ring-kits
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/14-vendor-forum/62...rburetor-o-ring-kits
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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- ckahleer
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Re: trying to remove gas tank liner
03 Jun 2026 18:19
Sounds like it is Caswel epoxi tank liner. Look for something that desolves hardened epoxi.
1997 ZL600
94 KE100
82 KZ305
74 TC185
94 KE100
82 KZ305
74 TC185
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- H1Vindicator
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Re: trying to remove gas tank liner
04 Jun 2026 05:12
from the old kzrider. a radiator shop is an option. they'll dunk the fuel tank in a chem bath. but of course that would also remove the paint. I've never had this done.
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- Shankkole
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Re: trying to remove gas tank liner
04 Jun 2026 05:24
You can try thermal dynamics.
Put the tank in the sun for a day.
Then put in a chest freezer.
try a couple expand/shrink cycles?
Put the tank in the sun for a day.
Then put in a chest freezer.
try a couple expand/shrink cycles?
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- KeylAmi!
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Re: trying to remove gas tank liner
04 Jun 2026 07:15
Maybe not the best idea, but if you're stripping inside and out, you can put the whole tank in a propane grill. outside. in a grill no longer used for food. It'll remove all the non-metal stuff. though take care to not overheat the metal and change the structure.
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- bound
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Re: trying to remove gas tank liner
04 Jun 2026 17:42
I've heard people have had success with acetone.
1982 KZ1000M2 CSR - damaged
1983 KZ440D5 LTD
1985 GPz 550A2
Craig
1983 KZ440D5 LTD
1985 GPz 550A2
Craig
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- Shankkole
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Re: trying to remove gas tank liner
06 Jun 2026 05:13
If it's a hardened epoxy...acetone will soften it but not liquefy.
Stainless steel tumbling media inside with acetone and a hell of a lot of agitation and aggravation will get you there.
Stainless steel tumbling media inside with acetone and a hell of a lot of agitation and aggravation will get you there.
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- bound
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Re: trying to remove gas tank liner
06 Jun 2026 07:25Strap your tank to a concrete mixerIf it's a hardened epoxy...acetone will soften it but not liquefy.
Stainless steel tumbling media inside with acetone and a hell of a lot of agitation and aggravation will get you there.
1982 KZ1000M2 CSR - damaged
1983 KZ440D5 LTD
1985 GPz 550A2
Craig
1983 KZ440D5 LTD
1985 GPz 550A2
Craig
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- gd4now
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Re: trying to remove gas tank liner
06 Jun 2026 08:15
I am not enough of a chemist to be able to suggest what might help remove it. But I think I would do some tests. Try soaking some of that you have scraped/broken off in different things to see what if anything happens to it.
1977 KZ650 B1
Pods and Denco header
OLD KAW OWNERS SMILE ALOT
Pods and Denco header
OLD KAW OWNERS SMILE ALOT
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- ckahleer
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Re: trying to remove gas tank liner
07 Jun 2026 12:17 - 07 Jun 2026 12:17
If You find nothing that will dissolve it, consider applying a second coat that will fill in the areas that chipped off.
1997 ZL600
94 KE100
82 KZ305
74 TC185
94 KE100
82 KZ305
74 TC185
Last edit: 07 Jun 2026 12:17 by ckahleer.
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- Warren3200gt
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Re: trying to remove gas tank liner
07 Jun 2026 13:16
Or you could use the product specifically designed to strip the old liner.
www.frost.co.uk/frost-fuel-tank-strip-solution/
www.frost.co.uk/frost-fuel-tank-strip-solution/
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