trying to remove gas tank liner

  • gogo123
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trying to remove gas tank liner

03 Jun 2026 17:31
#924564
I'm attempting to clean out another gas tank . this one was coated with something different . it almost looks like acrylic or something like that , it's kind of transparent. So far I have tried acetone ,M E K ,lacquer thinner ,paint stripper and muriatic acid. None of touched this stuff !! When I try to pry the coating off it breaks in pieces ,all most snaps like glass. there too much of it to be able to scrape it off . I really don't want to have to cut out the bottom of the tank . Any help is appreciated , thanks

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  • Nessism
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Re: trying to remove gas tank liner

03 Jun 2026 17:39
#924565
Do you have access to methylene chloride paint stripper?  That's what I've used.  It's super nasty, and you need to leave it for a while for it to work.  Sorry if you already tried this, you did mention trying paint stripper.

Good luck

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  • ckahleer
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Re: trying to remove gas tank liner

03 Jun 2026 18:19
#924566
Sounds like it is Caswel epoxi tank liner. Look for something that desolves hardened epoxi.
1997 ZL600
94 KE100
82 KZ305
74 TC185

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  • H1Vindicator
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Re: trying to remove gas tank liner

04 Jun 2026 05:12
#924580
from the old kzrider. a radiator shop is an option. they'll dunk the fuel tank in a chem bath. but of course that would also remove the paint. I've never had this done.

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Re: trying to remove gas tank liner

04 Jun 2026 05:24
#924582
You can try thermal dynamics.
Put the tank in the sun for a day.
Then put in a chest freezer.
try a couple expand/shrink cycles?
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Re: trying to remove gas tank liner

04 Jun 2026 07:15
#924591
Maybe not the best idea, but if you're stripping inside and out, you can put the whole tank in a propane grill. outside. in a grill no longer used for food. It'll remove all the non-metal stuff. though take care to not overheat the metal and change the structure.
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'84 KZ700

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  • bound
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Re: trying to remove gas tank liner

04 Jun 2026 17:42
#924612
I've heard people have had success with acetone.
1982 KZ1000M2 CSR - damaged
1983 KZ440D5 LTD
1985 GPz 550A2

Craig

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Re: trying to remove gas tank liner

06 Jun 2026 05:13
#924643
If it's a hardened epoxy...acetone will soften it but not liquefy.  
Stainless steel tumbling media inside with acetone and a hell of a lot of agitation and aggravation will get you there.
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Re: trying to remove gas tank liner

06 Jun 2026 07:25
#924650
If it's a hardened epoxy...acetone will soften it but not liquefy.  
Stainless steel tumbling media inside with acetone and a hell of a lot of agitation and aggravation will get you there.
Strap your tank to a concrete mixer 
1982 KZ1000M2 CSR - damaged
1983 KZ440D5 LTD
1985 GPz 550A2

Craig

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  • gd4now
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Re: trying to remove gas tank liner

06 Jun 2026 08:15
#924652
I am not enough of a chemist to be able to suggest what might help remove it. But I think I would do some tests. Try soaking some of that you have scraped/broken off in different things to see what if anything happens to it. 
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  • ckahleer
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Re: trying to remove gas tank liner

07 Jun 2026 12:17 - 07 Jun 2026 12:17
#924674
If You find nothing that will dissolve it, consider applying a second coat that will fill in the areas that chipped off.
1997 ZL600
94 KE100
82 KZ305
74 TC185
Last edit: 07 Jun 2026 12:17 by ckahleer.

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  • Warren3200gt
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Re: trying to remove gas tank liner

07 Jun 2026 13:16
#924677
Or you could use the product specifically designed to strip the old liner.
www.frost.co.uk/frost-fuel-tank-strip-solution/

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