Carbon Fiber Bodywork

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26 Oct 2010 06:58 #409133 by 531blackbanshee
Replied by 531blackbanshee on topic Carbon Fiber Bodywork
hahahahahahahahahaha!
that is the most sense trilag has made in awhile,haha!
good stuff right there.
don't sh!t your self adam there is some artist in there,they(artist) are not all of the abstract conceptual sort.

the shoulder is doing real well.i am back to doing pushups and it stood up to some rapid fire from
"my lil friend"hehe.


leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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26 Oct 2010 08:18 #409151 by kenty
Replied by kenty on topic Carbon Fiber Bodywork
I would like to hear from anyone that has undertaken or plans to undertake a composite project.....anyone?




inspired by your carbon work i found a supplier only 10 miles away , i even got to have a look around their workshop as they were laying up some moulds , i can go back anytime , ask questions and get advise so if theres anything i can ask to help with your project let me know .
i posted my attempts in my project thread but , if you dont mind a thread hijack , here's what i did
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  • DoubleDub
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26 Oct 2010 08:33 #409153 by DoubleDub
Replied by DoubleDub on topic Carbon Fiber Bodywork
And I'm toying with doing my fenders...but Adam knows that already. Still on the fence.

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  • porchev914
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  • Whats that? Half of my swingarm is missing?!?!?
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26 Oct 2010 09:44 #409168 by porchev914
Replied by porchev914 on topic Carbon Fiber Bodywork
Kenty, that is really cool! I have never tried to overlay anything, but a wheel has some tight radiis to conform to. How did you keep the fabric in place, and where did you hide your seams? Bravo! Next time you're down there, ask them what they use for tooling coats in epoxy, and if they use a special first coat in the mold when laminating a part.

DD, you just need to pull the trigger :silly:

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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14 Feb 2011 19:35 #430742 by porchev914
Replied by porchev914 on topic Carbon Fiber Bodywork
Back to business! Enough fooling around with frames, forks, custom triple trees and tig welders.....all that silly stuff :P
I mixed up a few grams of fast epoxy with some graphite powder to start patching all the bubbles I have in my tail mold. I debated whether to even bother with trying to patch up this brand new mold, or to just scrap it and make a new one. I decided that it was worthwhile practice to try and patch it up. At the very least I'll learn how NOT to fix mold blemishes. I have some limited practice patching bug holes in my first sidecover mold,and that didn't turn out so hot. I'm hoping this time will be better :huh: Here is the void to be patched:

I figured out that the best way to work the resin into the holes is with a dental pic (also works great for cleaning the holes out before filling with resin ;) ) The tough part with this patch is it is on a radius, and even with the graphite added the resin has a rather low viscosity, making it pull away from either end and pool in the middle.

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
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  • porchev914
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14 Feb 2011 19:48 #430745 by porchev914
Replied by porchev914 on topic Carbon Fiber Bodywork
It's tough to get a good perspective on these pics, and that first one wasn't all that great. The pic of the patch is better though

You can see the patch as the darker black spot. It is not in the part, so the finish is not as important, as is the fact that in the center of the patch the resin is a little proud of the original mold surface. I'll likely sand it down a little, but I won't spend a ton of time refinishing this particular spot. I'll save that for the top tail surface :angry: You can also see a few black dots in the pic; these were smaller pinholes that I filled simply by dipping the tip of the dental pic in resin, then droping it into the void. It worked pretty slick!

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
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  • testarossa
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15 Feb 2011 04:39 #430787 by testarossa
Replied by testarossa on topic Carbon Fiber Bodywork
You may not wind up needing this but you do have some options for epoxy filler to control the viscosity. I have personally used the wood flower listed here: boatbuildercentral.com/products.php?cat=13

It creates a mixture with the consistency of peanut butter. The stuff generally stays in place fairly well, unless you are trying to get it to stick upside down. You may not want sawdust in your molds, but you might try silica or micro-balloons.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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15 Feb 2011 05:04 #430791 by T_Dub
Replied by T_Dub on topic Carbon Fiber Bodywork
531blackbanshee wrote:

hahahahahahahahahaha!
that is the most sense trilag has made in awhile,haha!
good stuff right there.
don't sh!t your self adam there is some artist in there,they(artist) are not all of the abstract conceptual sort.

the shoulder is doing real well.i am back to doing pushups and it stood up to some rapid fire from
"my lil friend"hehe.



leon


Haha Leon I never saw that before, you maniac! I like it though, when I come to the states I wanna try all youse guns!

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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15 Feb 2011 07:03 - 15 Feb 2011 07:08 #430813 by 531blackbanshee
Replied by 531blackbanshee on topic Carbon Fiber Bodywork
comon t-dub you can shoot anything i got!:laugh:
i have buddy guns to,




and guns to get to guns,:P




leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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15 Feb 2011 07:10 #430816 by 531blackbanshee
Replied by 531blackbanshee on topic Carbon Fiber Bodywork
adam,
so is the mold saved?
are you going to be able to use it ?


leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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15 Feb 2011 07:38 #430822 by T_Dub
Replied by T_Dub on topic Carbon Fiber Bodywork
Oh yes, the topic. Please tell us Adam.

Leon, thats quite the arsenal. Hopefully I'll be touring the states this summer sometime. Sooner if I get a job down there.

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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  • Stu Pidasole
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15 Feb 2011 08:47 #430839 by Stu Pidasole
Replied by Stu Pidasole on topic Carbon Fiber Bodywork
Leon, you got some nice pieces. i just baught this yesterday. springfield XDM .40
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